Pellicola in Plastica Denaturatore per pellicole di PE/PP
Struggling with high energy costs and unstable extruder feeding from wet, fluffy film? Our Plastic Film Densifier creates high-density, dry granules that cut operational expense and improve pelletizing stability.
- Mechanically dewaters and compacts washed PE and PP film into free-flowing granules.
- Typical final moisture reaches 1-3%, reducing downstream drying load and pellet defects.
- Supports 300-1500 kg/h lines and integrates directly with washing and pelletizing systems.
Cos'è un Denaturatore di Pellicola di Polimero?
A Plastic Film Densifier mechanically dewaters and compacts washed PE and PP films into dry, free-flowing granules ideal for feeding a pelletizing extruder. It replaces energy-intensive thermal drying and solves unstable feeding from fluffy film.
Noto anche come spremiagrumi essiccatore o agglomeratore di pellicola, it integrates high-pressure squeezing and controlled frictional heating to reduce moisture to 1-3% typical while increasing bulk density 3-5x. This directly improves extruder stability and output.
Unlock Peak Efficiency & Profitability
This single machine is the alternative to traditional centrifugal and thermal dryers, delivering practical gains for film recycling and pelletizing lines.
Riduci drasticamente i Costi Energetici
Reduce energy consumption by over 40%. The mechanical squeezing process lowers dependence on power-hungry hot-air drying systems.
Higher Extruder Output
Dense, free-flowing granules feed the pelletizer consistently, reducing clogging and improving throughput.
Qualità Superiore dei Granuli
Lower moisture helps produce bubble-free recycled pellets with more stable melt quality and higher resale value.
Flusso di lavoro semplificato
This integrated dewatering and densifying solution replaces separate drying stages, saving floor space and maintenance effort.
Plastic Film Densifier: From Washed Film to Pellet-Ready Granules
Our three-step mechanical squeezing and agglomerating process ensures efficient drying without unnecessary thermal load.
1. Alimentazione Diretta
Washed film from the recycling line is conveyed into the machine inlet and accepted at high initial moisture.
2. Spremitura Meccanica
A high-speed screw applies pressure to force water out through the screen in a highly efficient dewatering process.
3. Agglomerazione Frizionata
Controlled friction generates heat and forms dense, uniform granules that are easier to feed into the extruder.
The Plastic Film Densifier is designed to work in tandem with washing and extrusion-pelletizing components, helping improve output and efficiency across the full line.
Applications & Materials
The Plastic Film Densifier handles post-consumer and post-industrial streams and prepares them for stable extrusion.
PE film (LDPE/LLDPE), printed film, stretch film, and shrink wrap.
PP woven bags, raffia, and jumbo bags after proper washing.
Agricultural film and greenhouse film with residual moisture.
Label film offcuts and packaging film reclaim.
Integrazione con Linea di lavaggio per film plastici E Pellettizzatori di plastica.
Panoramica delle attrezzature
Explore the machine layout, wear-resistant screw design, and densifying discharge concept used for stable downstream feeding.
Main Densifying Assembly
The reinforced screw and barrel assembly is designed for continuous squeezing, drainage, and controlled frictional heating, producing dense granules from wet flexible film.
Stable Discharge for Pelletizing
The finished granules discharge in a more uniform, free-flowing form than fluffy wet film, reducing feeding instability and helping pelletizing lines run more consistently.
Specifiche del Densificatore di Film Plastico
Engineered for performance and reliability. Specifications can be adjusted according to material condition and target output.
| Materiali applicabili | Post-consumer PE film, post-industrial LDPE, PP woven bags, agricultural film. |
| Capacità di produzione | 300 - 1500 kg/h (model-dependent). |
| Potenza del motore principale | 90 - 250 kW (varies by model). |
| Contenuto di umidità finale | Less than 5% (typically 1-3%). |
| Componenti principali | Wear-resistant alloy screw, reinforced gearbox, Siemens or ABB motor. |
| Servizi forniti | On-site engineering, custom-engineered solutions, and spare parts support. |
Opzioni di Modello
Scegli un modello che si adatti alla capacità di produzione della tua linea di lavaggio e del tuo estrusore a grana.
| Modello | Capacità (kg/h) | Motore principale | Umidità finale | Note |
|---|---|---|---|---|
| RT-D300 | 300-500 | 90 kW | 1-3% | Compact, fits small lines. |
| RT-D500 | 500-800 | 132 kW | 1-3% | Best-seller for PE film. |
| RT-D800 | 800-1200 | 185 kW | 1-3% | High-throughput, stable feeding. |
| RT-D1200 | 1200-1500 | 220-250 kW | 1-3% | Large line integration. |
Perché il densificatore rispetto a essiccatore centrifugo o termico?
A Plastic Film Densifier combines dewatering and densifying in a single step, cutting energy demand and simplifying the line.
| Metodo | Uso Energetico | Umidità | Comportamento di Alimentazione | Note |
|---|---|---|---|---|
| Raffineria di Pelletteria per Film Plastici | Basso | 1-3% typical | Stable, free-flowing granules | Replaces two machines. |
| Essiccatore centrifugo | medio | 5-10% typical | Pellette soffici e più spesse | Often needs thermal stage. |
| Thermal Hot-Air Dryer | Alto | 3-5% typical | Può rimanere in polvere | Higher OPEX and larger footprint. |
See the Plastic Film Densifier in Action
Watch how washed flexible film is squeezed into dense, pellet-ready granules for more stable extrusion feeding.
Prodotti Correlati
Costruite una soluzione completa di riciclaggio e granulazione dei film attorno al vostro densificatore.
Garanzia e installazione
Each system includes installation guidance, commissioning support, and practical service planning for continuous operation.
Garanzia di 1 anno
Core machine warranty with spare parts planning and commissioning documentation.
Supporto ingegneristico
Guidance on line integration, material matching, and pelletizer connection.
Commissioning Assistance
Support for startup, adjustment, maintenance planning, and stable long-run operation.
Risposte alle Tue Domande
Come si differenzia da un aggregatore o densificatore standard?
Questa macchina è un'unità specializzata di disidratazione e pre-trattamento unit. Its main goal is to dry material correctly for pelletizing with more controlled moisture and density than a simple agglomerator.
Quanto di contaminazione di pellicola può gestire questa macchina?
It is designed to process material coming from a proper washing line. It can tolerate residual print and dirt, but final pellet quality still depends on upstream washing efficiency.
Qual è la manutenzione prevista per questo densificatore?
Routine maintenance focuses on the screw, barrel, screen cleaning, gearbox oil, and wear inspection. We provide a maintenance schedule and spare parts list with the machine.
Quali materiali può trattare il Densificatore di Pellicole Plastiche?
PE film (LDPE/LLDPE), PP woven bags, raffia, stretch film, shrink film, agricultural film, and other washed flexible packaging materials.
Può connettersi direttamente a un estrusore a granulazione?
Yes. The densified, low-moisture granules feed consistently into linee di granulazione plastica, improving output and reducing pressure fluctuations.
Qual è la umidità finale che posso aspettarmi?
In molti casi 1-3% con una lavatura e drenaggio adeguati. Di solito garantiamo meno del 5% to cover variation in input material and operation.
Get a Free Workflow Analysis & Custom Quote
Each machine includes a 1-year limited warranty and installation support. Tell us your material, moisture level, and target throughput for a tailored recommendation.
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