HDPE-Flaschenreinigung Recyclinglinie
An automated HDPE bottle washing recycling line engineered for post-consumer resin (PCR) feedstocks, including detergent, milk, shampoo, and household-chemical bottles. Crushing, friction washing, density separation, and thermal drying are synchronised to turn contaminated plastics into clean rHDPE flakes—ready for extrusion, compounding, or direct feed into our Kunststoff-Pelletizer.
Modular infeed, high-torque wet crushing, optional hot washing, and closed-loop water treatment empower you to achieve premium flake purity even with heavy labels, caps, sand, and chemical residues in the stream.
Entdecken Sie die komplette Recyclinglinie für HDPE-Flaschenwaschanlagen
Warum unser HDPE-Flaschenrecyclingsystem so hervorragend ist
- Stabile Leistung, niedrigere Betriebskosten
Continuous conveying and PLC recipes stabilise throughput while optimising power and water consumption.
- Tiefenreinigung zur Entfernung von Flaschenrückständen
Wet crushing, friction scrubbing, and optional hot washing remove oils, detergents, and odours to deliver cleaner rHDPE flakes.
- Etiketten- und Lichtverunreinigungsentfernung
Air separation and screening reduce labels, films, paper, and dust—improving purity and downstream processing stability.
- Bereit für geschlossene Wasseraufbereitungsanlage
Designed to integrate filtration and recirculation systems to reduce discharge and simplify compliance.
Standard-Prozessablauf für die HDPE-Flaschenwäsche
From baled post-consumer bottles to purified rHDPE flakes—each stage is configured to your contamination level and target flake purity.
- Debatte & Vorsortierung
Ballen öffnen, Metalle/übergroße Verunreinigungen entfernen und kontinuierliche Zuführung stabilisieren.
- Nasszerkleinerung
Reduce bottles to uniform flakes while flushing loose residues, sand, and dirt in a high-water-volume chamber.
- Reibungswäsche
High-speed mechanical scrubbing (over 1000 RPM) aggressively detaches labels, glued paper fibres, and stubborn dirt.
- Heißwäsche (optional)
Chemical thermal washing softens glues and extracts oils, dairy fats, and stubborn detergents, ensuring food-grade or premium rHDPE.
- Schwimm-Sink-Trennung
Density separation floats the targeted HDPE/PP while sinking heavier foreign plastics like PET, PVC, and metals.
- Entwässerung und thermische Trocknung
Automated centrifugal dewatering coupled with hot air drying reduces surface moisture to below 1%, preparing flakes for silos.
Innerhalb der Produktionslinie: Zusammensetzung der Kernanlagen für das Recycling
A professional HDPE bottle washing recycling line is constructed from heavy-duty modules—each engineered for maximum decontamination, rigorous density separation, and energy-efficient drying.
| Ausrüstungskomponente | Primäre Funktion |
|---|---|
| Ballenöffner / Zuführband | Öffnet die Ballen (optional) und sorgt für eine gleichmäßige, kontinuierliche Zuführung in die Produktionslinie. |
| Vorwäscher/Trommel (optional) | Removes sand, stones, and loose dirt early to protect downstream machines and reduce water load. |
| Nassbrecher/Granulator | Size-reduces bottles while flushing away loose contamination for efficient downstream washing. |
| Reibscheibe | High-speed scrubbing removes stubborn residues, paper fibres, and remaining dirt from flakes. |
| Heißwasser-Unterlegscheibe (optional) | Improves decontamination for oily or detergent-heavy bottles using heated water and controlled chemistry. |
| Schwimm-Sink-Trennbehälter | Density separation where HDPE/PP typically float while PET/PVC and heavy contaminants sink. |
| Spül- und Transferschnecke | Rinses flakes and transfers material between stages while maintaining consistent residence time. |
| Zentrifugale Entwässerung | Durch mechanisches Entfernen des Oberflächenwassers wird der Energiebedarf für die thermische Trocknung reduziert. |
| Thermischer Trockner & Lufttransport | Durch Heißlufttrocknung wird der Feuchtigkeitsgehalt der Flocken reduziert und sie werden anschließend gelagert. |
| Zickzack-/Luftklassierer | Entfernt Etiketten, Folien und leichte Bestandteile, um die Endreinheit zu verbessern. |
| Silo-/Absackstation | Stores and packs the finished HDPE flakes for easy logistics and stable feeding to pelletising lines. |
| SPS-Steuerungssystem | Centralised HMI/PLC control for interlocks, recipes, alarms, and optional remote diagnostics. |
Unterstützte Materialien und eingehende Rohstoffe
- PCR-HDPE-Flaschen
Milk jugs, detergent bottles, heavy-duty shampoo containers, and other daily chemical packaging laden with residues.
- Ballen aus gemischtem Material
Handles bales containing labels, caps, rings, and mixed plastics by efficiently classifying PP/PE from heavier contaminants.
- Starre PP/PE-Behälter
The system's robust crushers simultaneously accommodate jerrycans, drums, and rigid plastic packaging fractions.
Kommerzieller Wert von recycelten rHDPE-Flocken
Producing high-purity rHDPE flakes unlocks highly profitable resale markets, secures circular supply chains, and fulfills corporate ESG and packaging recycled-content mandates.
- rHDPE-Flake- und Pellet-Hersteller
Produce cleaner, more consistent flakes to supply extrusion/pelletising lines for packaging, pipe, sheet, and injection-grade compounds.
- Lohnwäsche & Auftragsverarbeitung
Run multi-customer bottle streams with traceable recipes and repeatable quality targets—ideal for recyclers scaling capacity.
- Kommunale und MRF-Modernisierung
Upgrade mixed bottle streams into higher-value HDPE flakes, improving diversion rates and commodity resale value.
- Marken-PCR- und ESG-Lieferung
Support recycled-content targets by supplying stable PCR HDPE feedstock for blow-moulding and injection applications.
Zukünftige Innovationen im HDPE-Flaschenrecycling
- Verbesserte Intelligentisierung
Integration of AI and IoT for smarter process control, predictive maintenance, and data-driven optimisation.
- Maximierte Effizienz
Continuous innovation to improve throughput capacity while simultaneously reducing energy consumption and operational costs.
- Umweltverträglichkeit
Adoption of eco-friendly cleaning agents and advanced water filtration systems, aiming for near-zero discharge.
- Modularität und Individualisierung
Emphasis on modular designs allowing for easier customisation, scalability, and upgrades to meet evolving client needs.
Greifbare ökologische und wirtschaftliche Vorteile
- Reduziert Plastikmüll
Significantly diminishes the volume of plastic ending up in landfills or polluting natural ecosystems, helping to alleviate environmental strain.
- Schont die natürlichen Ressourcen
Lessens the demand for virgin petroleum-based resources, reducing the carbon footprint associated with new plastic production.
- Fördert eine Kreislaufwirtschaft
Transforms waste materials back into valuable resources, encouraging sustainable manufacturing and consumption patterns.
- Hohe Rentabilität der Investition
Generates revenue from the sale of recycled flakes and lowers disposal costs, delivering significant economic benefits and a swift ROI.
Please note: Equipment configuration and the specific process flow will be carefully optimised according to the characteristics of your raw materials and desired output.
Häufig gestellte Fragen zum Recycling von HDPE-Flaschen aus der Waschanlage
It is designed for post-consumer HDPE bottles (milk, detergent, shampoo, household chemicals), typically with labels and closures attached. Feedstock can be baled or loose, and we can tailor infeed and washing stages based on contamination level and target purity.
Multi-stage friction washing, optional hot washing, and density separation reduce labels, oils, and residues. Final cleanliness depends on incoming material, but the line is configured to deliver low contamination and low moisture flakes for pelletising or compounding.
Yes. Air classification targets labels and light fractions, while sink-float separation helps remove heavier plastics (typically PET/PVC) from HDPE/PP. For higher-purity requirements, optional sorting and metal detection can be integrated upstream.
Central PLC with touchscreen HMI provides recipe control, safety interlocks, and real-time monitoring of water, energy, and throughput. Remote diagnostics and data logging can be included for predictive maintenance.
Technische Parameter der Wäscheleine
Specific technical parameters can vary based on the model and customisation. For detailed specifications, please refer to individual product sheets or contact us.
| Eingangskapazität | 500kg/h | 1000kg/h | 1500kg/h | 2000kg/h |
|---|---|---|---|---|
| Erforderlicher Platz | 42m×10m×6m | 50m×15m×6m | 55m×16m×6m | 60m×18m×6m |
| Betreiber | 3-4 Personen | 5-6 Personen | 5-6 Personen | 5-6 Personen |
| Installationsleistung | 150-200 kW | 250-300 kW | 370 kW | 450-500 kW |
| Wasserzirkulation (T/H) | 2 | 3 | 4 | 5 |
Unser Engagement für eine sauberere Zukunft
The HDPE bottle washing recycling line plays an indispensable role in tackling plastic pollution and supporting the circular economy. As technology advances, these lines will continue to improve in efficiency, automation, and water management—helping recyclers deliver higher-quality PCR materials.
"Thanks to our innovative washing technology, we provide reliable and remarkably efficient recycling solutions. Our unwavering commitment ensures our processes are environmentally friendly, sustainable, and consistently deliver superior quality results."
Anfragen & Angebote
Garantie: All HDPE bottle washing recycling systems include a 1-year limited warranty and lifetime technical support.
Share your bottle type, contamination profile (labels, caps, sand, oil/detergent), and throughput target. We will configure the optimal washing line with layout, utilities, timeline, and investment details.
