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PET Bottle Washing Line – 500 kg/h

The picture depicts a large-scale industrial facility dedicated to plastic recycling. It features an extensive array of interconnected machines and equipment, forming a complete processing line to handle and treat plastic waste. Key Observations: Multiple Stages: The facility is organized into distinct stages, each with specific equipment, suggesting a multi-step recycling process. Conveyor Systems: A network of conveyor belts, both inclined and horizontal, transports plastic materials between different processing stages. Variety of Machines: The line includes a diverse range of machines, indicating various treatment processes such as shredding, washing, sorting, drying, and possibly pelletizing. Color-Coding: The green color of many machines and components might represent a specific type of plastic being processed or simply a consistent design choice. Large-Scale Operation: The size and complexity of the facility suggest it's designed for high-volume plastic recycling, possibly processing post-consumer or industrial plastic waste. Possible Processing Stages (Based on Visible Equipment): Shredding/Size Reduction: The initial stage likely involves shredding or granulating the plastic waste into smaller, more manageable pieces. Washing & Separation: Equipment like float-sink tanks or washing lines might be used to remove contaminants such as dirt, labels, or other materials. Sorting: Optical sorters or other technologies could be employed to separate different types of plastics based on their properties. Drying: After washing, the plastic flakes or pellets may be dried to remove moisture. Pelletizing/Extrusion (Not Clearly Visible): The final stage might involve melting and extruding the plastic into pellets, which can then be used to manufacture new products. Potential Applications & Benefits: Circular Economy: The facility contributes to a circular economy by converting plastic waste into reusable material, reducing reliance on virgin plastics and minimizing environmental impact. Resource Recovery: It recovers valuable resources from discarded plastics, preventing them from ending up in landfills or polluting the environment. Sustainable Manufacturing: The recycled plastic pellets can be used to manufacture new products, promoting sustainable practices in various industries. Overall, the image presents a sophisticated and comprehensive plastic recycling facility that plays a crucial role in waste management and sustainable resource utilization.

Introduction

In the fast-paced world of PET recycling, one machine stands out for its efficiency and quality: the PET Bottle Washing Line with a capacity of 500 kg/h. This state-of-the-art line is designed to transform waste PET bottles into clean, reusable flakes. It offers a comprehensive, turnkey solution for recycling PET bottles, whether they are soda bottles, mineral water bottles, or any other type of PET bottle. With its high-quality output and minimal waste, this washing line is setting new standards in the recycling industry.

Working Principle

The PET Bottle Washing Line operates through a series of carefully designed stages. It starts with a de-baling unit that separates compacted PET bottles. These bottles are then moved to a sieving unit where they are sorted. The next stage involves label separation and pre-washing to remove any contaminants. The heart of the system is the floatation tank, where PET material is separated from other contaminants like PVC. This is followed by a series of hot and cold washing steps, facilitated by a friction washer and a screw conveyor. The final stage involves dewatering and drying, resulting in PET flakes that have less than 1% humidity.

Technical Specifications

  • Capacity: The line has a standard capacity of 500 kg/h, which can be expanded with equipment upgrades.
  • Power Requirements: The power requirements are variable and depend on the specific configuration of the line.
  • Water Consumption: The system is designed to consume less than 1 litre of water per ton of PET flake produced.
  • PVC Level: The line ensures that the PVC level in the final product is less than 150 PPM.
  • Impurity Content: The impurity content in the final product is less than 100 PPM.
No.Name
1Vertical de-baler with platform
2Belt conveyor
3Roller trommel
4Belt conveyor
5Label remover
6Manual sorting table
7Metal detector + automatic separation device
8Belt conveyor
9Crusher
10Screw feeder
11Floating washer
12Centrifugal Dehydrator
13Steam washer (Including working platform)
14Screw loader
15Steam washer (Including working platform)
16Screw loader
17High speed friction washer
18Floating washer
19Floating washer
20High Speed Dewatering Machine
21Zig-zag Separator
22Silo
23Electric cabinet

PET Bottle Washing Line-500kg/h-03

PET Bottle Washing Line-500kgh-02

Optional Functional Units

The washing line can be customised with several optional units, including an automatic detergent dosing system, a water-saving system, and a PET fines purification system. These optional units can significantly enhance the quality of the output and the overall efficiency of the operation

Conclusion

The PET Bottle Washing Line with a capacity of 500 kg/h is not just a collection of machines; it’s a comprehensive solution for PET bottle recycling. With its advanced features, customisable options, and high-quality output, this line is setting a new standard in the PET recycling industry.

Warranty & Support

All our recycling machinery comes with a limited warranty. We also offer installation packages where our engineers travel to your facility to guide you through the installation process.

All of our products can be customized according to customer requirements.

INQUIRIES

To get the latest prices and lead times, send us a message using the form below.

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