HDPE-flessen wassen Recyclinglijn
An automated HDPE bottle washing recycling line engineered for post-consumer resin (PCR) feedstocks, including detergent, milk, shampoo, and household-chemical bottles. Crushing, friction washing, density separation, and thermal drying are synchronised to turn contaminated plastics into clean rHDPE flakes—ready for extrusion, compounding, or direct feed into our Kunststof pelletiseermachines.
Modular infeed, high-torque wet crushing, optional hot washing, and closed-loop water treatment empower you to achieve premium flake purity even with heavy labels, caps, sand, and chemical residues in the stream.
Ontdek de complete HDPE-flessenwas- en recyclinglijn.
Waarom ons HDPE-flessenrecyclingsysteem zo goed is
- Stabiele productie, lagere bedrijfskosten
Continuous conveying and PLC recipes stabilise throughput while optimising power and water consumption.
- Grondige reiniging voor flesresten
Wet crushing, friction scrubbing, and optional hot washing remove oils, detergents, and odours to deliver cleaner rHDPE flakes.
- Verwijdering van etiketten en lichte verontreinigingen
Air separation and screening reduce labels, films, paper, and dust—improving purity and downstream processing stability.
- Gesloten waterzuiveringsinstallatie klaar voor gebruik
Designed to integrate filtration and recirculation systems to reduce discharge and simplify compliance.
Standaardprocesstroom voor het wassen van HDPE-flessen
From baled post-consumer bottles to purified rHDPE flakes—each stage is configured to your contamination level and target flake purity.
- Uitpakken en voorsorteren
Open de balen, verwijder metalen/grote onzuiverheden en stabiliseer de continue aanvoer.
- Nat breken
Reduce bottles to uniform flakes while flushing loose residues, sand, and dirt in a high-water-volume chamber.
- Wrijving wassen
High-speed mechanical scrubbing (over 1000 RPM) aggressively detaches labels, glued paper fibres, and stubborn dirt.
- Warm wassen (optioneel)
Chemical thermal washing softens glues and extracts oils, dairy fats, and stubborn detergents, ensuring food-grade or premium rHDPE.
- Zink-drijf scheiding
Density separation floats the targeted HDPE/PP while sinking heavier foreign plastics like PET, PVC, and metals.
- Ontwatering en thermische droging
Automated centrifugal dewatering coupled with hot air drying reduces surface moisture to below 1%, preparing flakes for silos.
Binnen de linie: Kernsamenstelling van recyclingapparatuur
A professional HDPE bottle washing recycling line is constructed from heavy-duty modules—each engineered for maximum decontamination, rigorous density separation, and energy-efficient drying.
| Apparatuurcomponent | Primaire functie |
|---|---|
| Balenopener / Aanvoerband | Opent balen (optioneel) en zorgt voor een stabiele, continue aanvoer naar de lijn. |
| Voorwasmachine / Trommel (Optioneel) | Removes sand, stones, and loose dirt early to protect downstream machines and reduce water load. |
| Natte breker/granulator | Size-reduces bottles while flushing away loose contamination for efficient downstream washing. |
| Wrijvingsring | High-speed scrubbing removes stubborn residues, paper fibres, and remaining dirt from flakes. |
| Warmwaterboiler (optioneel) | Improves decontamination for oily or detergent-heavy bottles using heated water and controlled chemistry. |
| Sink-float scheidingstank | Density separation where HDPE/PP typically float while PET/PVC and heavy contaminants sink. |
| Spoel- en overbrengschroef | Rinses flakes and transfers material between stages while maintaining consistent residence time. |
| Centrifugale ontwatering | Verwijdert mechanisch oppervlaktewater om de energiebehoefte voor thermische droging te verminderen. |
| Thermische droger en luchttransport | Door het drogen met hete lucht worden de vlokken tot een laag vochtgehalte gebracht, waarna ze naar de opslag worden getransporteerd. |
| Zig-Zag / Luchtclassificator | Verwijdert etiketten, folies en lichte fracties om de uiteindelijke zuiverheid te verbeteren. |
| Silo-/verpakkingsstation | Stores and packs the finished HDPE flakes for easy logistics and stable feeding to pelletising lines. |
| PLC-besturingssysteem | Centralised HMI/PLC control for interlocks, recipes, alarms, and optional remote diagnostics. |
Ondersteunde materialen en inkomende grondstoffen
- PCR HDPE-flessen
Milk jugs, detergent bottles, heavy-duty shampoo containers, and other daily chemical packaging laden with residues.
- Balen met gemengd materiaal
Handles bales containing labels, caps, rings, and mixed plastics by efficiently classifying PP/PE from heavier contaminants.
- Stevige PP/PE-containers
The system's robust crushers simultaneously accommodate jerrycans, drums, and rigid plastic packaging fractions.
Commerciële waarde van gerecyclede rHDPE-vlokken
Producing high-purity rHDPE flakes unlocks highly profitable resale markets, secures circular supply chains, and fulfills corporate ESG and packaging recycled-content mandates.
- Producenten van rHDPE-vlokken en -korrels
Produce cleaner, more consistent flakes to supply extrusion/pelletising lines for packaging, pipe, sheet, and injection-grade compounds.
- Tolwassing & contractverwerking
Run multi-customer bottle streams with traceable recipes and repeatable quality targets—ideal for recyclers scaling capacity.
- Gemeentelijke en MRF-upgrades
Upgrade mixed bottle streams into higher-value HDPE flakes, improving diversion rates and commodity resale value.
- Merk PCR & ESG-levering
Support recycled-content targets by supplying stable PCR HDPE feedstock for blow-moulding and injection applications.
Toekomstige innovaties in de recycling van HDPE-flessen
- Verhoogde Intelligentie
Integration of AI and IoT for smarter process control, predictive maintenance, and data-driven optimisation.
- Gemaximaliseerde Efficiëntie
Continuous innovation to improve throughput capacity while simultaneously reducing energy consumption and operational costs.
- Duurzaamheid van het milieu
Adoption of eco-friendly cleaning agents and advanced water filtration systems, aiming for near-zero discharge.
- Modulariteit en Customisatie
Emphasis on modular designs allowing for easier customisation, scalability, and upgrades to meet evolving client needs.
Tastbare milieu- en economische voordelen
- Vermindert Kunststof Afval
Significantly diminishes the volume of plastic ending up in landfills or polluting natural ecosystems, helping to alleviate environmental strain.
- Behoudt Natuurlijke Hulpbronnen
Lessens the demand for virgin petroleum-based resources, reducing the carbon footprint associated with new plastic production.
- Bevordert een Circulaire Economie
Transforms waste materials back into valuable resources, encouraging sustainable manufacturing and consumption patterns.
- Hoge Rendement op Investering (ROI)
Generates revenue from the sale of recycled flakes and lowers disposal costs, delivering significant economic benefits and a swift ROI.
Please note: Equipment configuration and the specific process flow will be carefully optimised according to the characteristics of your raw materials and desired output.
Veelgestelde vragen over het recyclen van HDPE-flessen
It is designed for post-consumer HDPE bottles (milk, detergent, shampoo, household chemicals), typically with labels and closures attached. Feedstock can be baled or loose, and we can tailor infeed and washing stages based on contamination level and target purity.
Multi-stage friction washing, optional hot washing, and density separation reduce labels, oils, and residues. Final cleanliness depends on incoming material, but the line is configured to deliver low contamination and low moisture flakes for pelletising or compounding.
Yes. Air classification targets labels and light fractions, while sink-float separation helps remove heavier plastics (typically PET/PVC) from HDPE/PP. For higher-purity requirements, optional sorting and metal detection can be integrated upstream.
Central PLC with touchscreen HMI provides recipe control, safety interlocks, and real-time monitoring of water, energy, and throughput. Remote diagnostics and data logging can be included for predictive maintenance.
Technische parameters van de waslijn
Specific technical parameters can vary based on the model and customisation. For detailed specifications, please refer to individual product sheets or contact us.
| Invoercapaciteit | 500kg/u | 1000kg/u | 1500kg/u | 2000kg/u |
|---|---|---|---|---|
| Vereiste ruimte | 42m×10m×6m | 50m×15m×6m | 55m×16m×6m | 60m×18m×6m |
| Exploitanten | 3-4 personen | 5-6 personen | 5-6 personen | 5-6 personen |
| Installatievermogen | 150-200 kW | 250-300 kW | 370 kW | 450-500 kW |
| Watercirculatie (T/H) | 2 | 3 | 4 | 5 |
Onze Inzet voor een Schoner Toekomst
The HDPE bottle washing recycling line plays an indispensable role in tackling plastic pollution and supporting the circular economy. As technology advances, these lines will continue to improve in efficiency, automation, and water management—helping recyclers deliver higher-quality PCR materials.
"Thanks to our innovative washing technology, we provide reliable and remarkably efficient recycling solutions. Our unwavering commitment ensures our processes are environmentally friendly, sustainable, and consistently deliver superior quality results."
Aanvragen en offertes
Garantie: All HDPE bottle washing recycling systems include a 1-year limited warranty and lifetime technical support.
Share your bottle type, contamination profile (labels, caps, sand, oil/detergent), and throughput target. We will configure the optimal washing line with layout, utilities, timeline, and investment details.
