High-Efficiency Horizontal Crusher for PVC Tubi e profili
Specifically engineered for the size reduction of long, bulky plastic extrusion scrap. Featuring a horizontal infeed and heavy-duty rotor design, our crusher delivers consistent, high-volume flake output with minimal maintenance—streamlining your PVC pipe and window profile recycling line.
Core Engineering Features for Rigid Plastic Size Reduction
Industrial-grade construction optimized for processing rigid PVC pipes, corrugated tubes, and thick-walled extrusion profiles.
V-Cut Shear Rotor Technology
Featuring a splayed, shear-type ladder knife geometry. This precise V-cut action minimizes cutting resistance, prevents material flyback, and significantly reduces dust generation and energy consumption.
SKD-11 / D2 Alloy Steel Blades
Equipped with forged, high-carbon, high-chromium tool steel knives. These premium blades offer exceptional wear resistance and toughness, capable of maintaining a sharp edge even in high-impact applications.
Horizontal Feeding Mechanism
The specialized horizontal infeed chute eliminates the need for prior sectioning of long pipes. The self-drawing feeding action effortlessly handles 6-meter+ profiles with zero manual pre-cutting required.
Streamlined Extrusion Scrap Recycling Process
01. CONTINUOUS INFEED
Horizontal Loading
Long rigid PVC pipes or window profiles are loaded parallel to the floor directly into the extended horizontal hopper chute.
02. SIZE REDUCTION
High-Torque Shearing
The solid steel rotor dynamically shears the material against stationary bed knives, immediately breaking down thick-walled plastics.
03. CLASSIFICATION
Uniform Granulation
Flakes are continuously discharged through a calibrating screen cradle (typically 12mm - 20mm), ensuring strict uniform output size for downstream processing.
Safety, Maintenance & Mechanical Design
- Hydraulic Hopper & Screen Access
Features a motorized hydraulic opening system for the upper hopper casing and screen cradle, enabling rapid blade replacement, cleaning, and maintenance.
- Externally Mounted Heavy-Duty Bearings
Oversized spherical roller bearings are isolated outside the cutting chamber in solid steel pillow blocks, preventing dust or liquid contamination from compromising the bearings.
- Integrated Safety Interlocks
Equipped with strict electrical safety limit switches that completely disable the main motor when the hopper is opened, ensuring absolute operator safety during maintenance.
- Q235 Precision Welded Chassis
The robust heavy-gauge Q235 steel welded housing offers superior vibration dampening, ensuring maximum stability even when crushing thick solid rods or high-density profiles.
Materials & Applications
Engineered specifically for the primary size reduction of long, thick, and bulky rigid plastic scrap in extrusion facilities.
- PVC & PE Pipes
Easily shred thick-walled water supply pipes, gas pipes, and pressure pipes. Suitable for both post-industrial scrap and post-consumer municipal recycling.
- PVC Extrusion Profiles
Perfect for long window frames, door sidings, trunking cables, and rigid building trim profiles.
- Large Corrugated Tubes
Wide feed opening accommodates large-diameter double-wall corrugated pipes and conduits with stable feeding.
- Solid Rods and Sheets
Capable of processing high-density POM, Nylon, or ABS solid rods, thick injection molding rejects, and large rigid plastic boards.
Guardalo in azione
Specifiche tecniche dettagliate
| Modello | Main Motor (kW) | Rotary / Fixed Knives | Rotor Dia. × Length (mm) | Feed Opening (mm) | Est. Output (kg/h) |
|---|---|---|---|---|---|
| SWP-560/630 | 22 - 37 | 4 / 2 | 560 × 630 | 630 × 400 | 250 - 350 |
| SWP-730/830 | 55 - 75 | 6 / 2 | 730 × 830 | 830 × 500 | 450 - 700 |
| SWP-1000/1300 | 90 - 110 | 8 / 2 | 1000 × 1300 | 1300 × 600 | 850 - 1200 |
Garanzia e installazione
We stand behind our equipment with robust support to ensure stable operation and long-term performance.
- Garanzia Completa
Every machine includes a 12-month parts warranty covering defects in materials and workmanship under normal use.
- Supporto Globale per l'Installazione
Engineers can provide installation, commissioning, and operator training to ensure safe and efficient startup.
- Supporto Tecnico a Vita
After warranty, we continue technical support and genuine spare-parts supply to keep your line running.
Technical FAQs & Engineering Details
Our horizontal crusher is purpose-built for high-density rigid polymers including PVC, PE (HDPE/MDPE), PP, ABS, and POM. It is specifically calibrated for long extrusion scrap such as water/gas pipes, window profiles, siding, and building panels that would typically require upstream cross-cutting.
Standard blades are forged from SKD-11 (D2 equivalent) high-carbon alloy steel, hardened to 58-62 HRC. Depending on the abrasive nature of your PVC formulation (e.g., calcium carbonate filler levels), blades typically run 300-500 hours before requiring a fresh edge. Blades can be repeatedly dry-ground up to 6-8 times.
The extended horizontal chute is positioned tangentially to the cutting circle. This geometry, combined with the V-cut rotor's aggressive inward grabbing motion, ensures long pipes are naturally self-drawn into the cutting chamber at a controlled rate, eliminating bounce-back and bridging.
Yes. The machine features a drop-down screen cradle for rapid changeovers. We supply standard heavy-duty screens with hole diameters from 12mm to 40mm. Output size directly influences throughput capacity; a 16mm screen is typical for direct feed into PVC pulverizers or washing lines.
This is determined by the specific model's feed opening and rotor biting arc. Our entry SWP-560 series handles pipes up to Ø250mm, while the heavy-duty SWP-1000 can directly ingest rigid pressure pipes up to Ø630mm. Wall thickness (SDR rating) must also be factored into model selection.
All our granulators use premium contactors and relays (Siemens/Schneider) and feature complete CE-compliant safety interlocks. The control panel includes standard star-delta starting for the main motor, overload protection, and an emergency stop circuit.
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