Water Ring Pelletizer: The Cure for Strand Breakage
For PP and PE film recyclers, strand breakage causes downtime and unstable pellet quality. Our water ring die-face cutter removes the strand stage entirely and cuts molten plastic directly at the die head for more continuous operation.
- Designed for recycled PP and PE film with varying moisture and melt flow conditions.
- Produces uniform, round pellets without manual restringing and water-bath strand handling.
- Available in practical capacities from 160 kg/h to 1200 kg/h depending on model.
¿Por qué actualizar a la tecnología de anillo de agua?
Cero rotura de hebras
Unlike strand pelletizers, the die-face system has no strands to break and can keep running under fluctuating MFI and moisture conditions.
Estética de pellets premium
Produces round, uniform lentil-shaped pellets that flow better and look more consistent in the finished product stream.
Operación totalmente automatizada
Eliminates the need for manual restringing and reduces labor around the water bath area.
Mayor tolerancia a la humedad
The water ring system can cool and convey pellets more reliably even when drying is not perfect.
Compacto y eficiente
By removing the long water bath cooling tank, the system saves factory floor space.
Rendimiento constante
The integrated cutter compactor and die-face cutter work together to maintain more stable production.
Principio de funcionamiento
1. Alimentación
Material is fed via a belt conveyor into the compactor. Feeding speed is automatically adjusted and an optional metal detector can be integrated.
2. Shredding and Compacting
Rotary blades cut and heat the material through friction, shrinking and densifying it before it is fed stably into the extruder screw.
3. Plasticizing and Degassing
A specialized single-screw extruder gently melts the material. A double-zone vacuum system removes inks, moisture, and other volatiles.
4. Peletización en anillo de agua
Molten plastic is cut immediately at the die head and flung into the cooling water ring, avoiding strand handling altogether.
Aplicaciones típicas
Embalaje flexible
Suitable for LDPE and LLDPE industrial films, shopping bags, and shrink wraps.
Bolsas tejidas de PP
Handles raffia, cement bags, and FIBC material with strong and consistent pellet output.
Películas multicapa
Processes complex films including printed or laminated BOPP material after preparation.
Residuos posconsumo
Works with washed agricultural film and post-consumer plastic scraps requiring stable pelletizing.
Especificaciones técnicas
| Modelo | Diámetro del Tornillo (mm) | Relación L/D | Motor Principal (kW) | Capacidad de Producción (kg/h) |
|---|---|---|---|---|
| 80 RM | 80 | 36:1 | 45/55 | 160-220 |
| 100 RM | 100 | 36:1 | 90/110 | 300-380 |
| RM120 | 120 | 36:1 | 132 | 450-480 |
| RM140 | 140 | 36:1 | 160/185 | 500-650 |
| RM160 | 160 | 34:1 | 220/250 | 800-1000 |
| RM180 | 180 | 34:1 | 315 | 1000-1200 |
Véala en Acción
Garantía e instalación
Garantía limitada de 1 año
All our recycling machinery comes with a limited warranty for added peace of mind.
Asistencia experta para la instalación
We offer installation packages where our engineers can guide setup and customize the line to match customer requirements.
Solicitar información
Ready to eliminate strand breakage and upgrade to professional-grade pellets? Contact us for a quotation on our water ring system.
