Water Ring Pelletizer: The Cure for Strand Breakage
For PP and PE film recyclers, strand breakage causes downtime and unstable pellet quality. Our water ring die-face cutter removes the strand stage entirely and cuts molten plastic directly at the die head for more continuous operation.
- Designed for recycled PP and PE film with varying moisture and melt flow conditions.
- Produces uniform, round pellets without manual restringing and water-bath strand handling.
- Available in practical capacities from 160 kg/h to 1200 kg/h depending on model.
Почему стоит перейти на технологию водяного кольца?
Отсутствие обрывов нитей
Unlike strand pelletizers, the die-face system has no strands to break and can keep running under fluctuating MFI and moisture conditions.
Эстетика премиальных гранул
Produces round, uniform lentil-shaped pellets that flow better and look more consistent in the finished product stream.
Полностью автоматизированная работа
Eliminates the need for manual restringing and reduces labor around the water bath area.
Повышенная влагостойкость
The water ring system can cool and convey pellets more reliably even when drying is not perfect.
Компактный и эффективный
By removing the long water bath cooling tank, the system saves factory floor space.
Стабильная пропускная способность
The integrated cutter compactor and die-face cutter work together to maintain more stable production.
Принцип работы
1. Кормление
Material is fed via a belt conveyor into the compactor. Feeding speed is automatically adjusted and an optional metal detector can be integrated.
2. Shredding and Compacting
Rotary blades cut and heat the material through friction, shrinking and densifying it before it is fed stably into the extruder screw.
3. Plasticizing and Degassing
A specialized single-screw extruder gently melts the material. A double-zone vacuum system removes inks, moisture, and other volatiles.
4. Катализатор с кольцевым распылением водой
Molten plastic is cut immediately at the die head and flung into the cooling water ring, avoiding strand handling altogether.
Типичные области применения
Гибкая упаковка
Suitable for LDPE and LLDPE industrial films, shopping bags, and shrink wraps.
Мешки из полипропилена
Handles raffia, cement bags, and FIBC material with strong and consistent pellet output.
Многослойные пленки
Processes complex films including printed or laminated BOPP material after preparation.
Отходы после потребления
Works with washed agricultural film and post-consumer plastic scraps requiring stable pelletizing.
Технические характеристики
| Модель | Диаметр винта (мм) | Л/D коэффициент | Основной двигатель (кВт) | Производительность (кг/ч) |
|---|---|---|---|---|
| 80 ринггитов | 80 | 36:1 | 45/55 | 160-220 |
| 100 ринггитов | 100 | 36:1 | 90/110 | 300-380 |
| 120 ринггитов | 120 | 36:1 | 132 | 450-480 |
| 140 ринггитов | 140 | 36:1 | 160/185 | 500-650 |
| 160 ринггитов | 160 | 34:1 | 220/250 | 800-1000 |
| 180 ринггитов | 180 | 34:1 | 315 | 1000-1200 |
Смотрите его в действии
Гарантия и установка
Ограниченная гарантия 1 год
На все наше оборудование для переработки отходов предоставляется ограниченная гарантия, что обеспечивает дополнительное спокойствие.
Экспертная поддержка при установке
We offer installation packages where our engineers can guide setup and customize the line to match customer requirements.
Узнать сейчас
Ready to eliminate strand breakage and upgrade to professional-grade pellets? Contact us for a quotation on our water ring system.
