Twin Screw Compounding Extruder for Masterbatch & Fillers
Our twin-screw compounding line is a state-of-the-art solution engineered to conquer complex polymer processing challenges. It delivers unparalleled versatility and efficiency for plastics modification, masterbatch production, and compounding, helping you transform intricate formulations into high-value, homogeneous pellets.
Ontvang een oplossing op maat en een offerteHoe het werkt
Our modular and precision-engineered screw elements break down the complex process into a series of highly efficient, controllable steps.
- 1. Precieze Voeding
Metering systemen zorgen ervoor dat grondstoffen nauwkeurig en consistent worden gevoerd.
- 2. Transporteren & Smelten
Schroefelementen transporteren materialen door verwarmde zones voor snelle, uniforme smelting.
- 3. Dispergeren & Verspreiden
Speciale kneppelblokken bieden intense scherf om toevoegingen perfect te verdelen.
- 4. Homogenisatie & Ontvapezing
Vacuümvelden verwijderen efficiënt vocht en vluchtige stoffen, verbeterend de korrelkwaliteit.
- 5. Pressurisatie & Extrusie
Stabiele druk wordt opgebouwd om uniforme draden van gesmolten polymeren door de diepstraal te extruderen.
- 6. Afkoeling & Korrelvorming
Draaden worden afgekoeld en door een hoge snelheid pelletizer in consistent geformateerde korrels gesneden.
Belangrijkste voordelen
- Superieure Modulaire Ontwerp
Customize everything from screw configurations to pelletizing methods. One machine adapts to multiple processes.
- Krachtige Koppel & Snelheid
Multiple series available, from standard to ultra-high torque, powered by premium VFDs from brands like Siemens and ABB.
- Nauwkeurige Automatiseringscontrole
Equipped with OMRON or RKC intelligent temperature controllers with PID self-optimization for pinpoint accuracy.
- Betrouwbare, Wereldklasse Componenten
Key components are sourced from trusted global brands like NSK, Schneider, and Siemens for long-term reliability.
Ontworpen voor Duurzaamheid
Gebouwd om Veeleisende Productie Te Verdragen
Our commitment to reliability is evident in every component. The heart of the machine, a high-torque distribution gearbox, is built with a significant safety margin, precision-machined gears, and imported key bearings for unmatched stability.
The standard bi-metallic barrel, featuring a wear-resistant alloy liner, is engineered for high performance, ensuring your investment is protected for the long term.
Uitdagingen Omzetten naar Kansen
Conventional polymer processing is filled with obstacles. Our twin-screw line provides the direct solutions you need.
- Pijnpunt: Onconsistent mengen & kwaliteit
Onze Oplossing: Innovative, co-rotating, self-wiping screw elements guarantee exceptional mixing and dispersion for batch-to-batch consistency.
- Pijnpunt: Slechte materiaaltoepasbaarheid
Onze Oplossing: The modular screw design allows for rapid reconfiguration, making it easy to switch between diverse formulations and polymers.
Breed toepassingsbereik
- Functionele Masterbatch
- Polymer Alloying
- Biologisch afbreekbare Plastics
- Versterkte Plastics
- Kabelcompounds & TPE's
- Hergebruikte Plastic Modificatie
- Hittegevoelige Materialen
- Reactieve Extrusie
Technische specificaties
| Model | Schroefdiameter (mm) | Max L/D Ratio | Max Snelheid (RPM) | Motorvermogen (kW) | Output (kg/hr) |
|---|---|---|---|---|---|
| RTM52C | 51.4 | 68 | 600 | 90 | 250-350 |
| RTM65C | 62.4 | 68 | 600 | 160 | 400-600 |
| RTM75C | 71.4 | 68 | 600 | 250 | 700-1000 |
| RTM85C | 81.0 | 68 | 600 | 280 | 800-1200 |
| RTM95C | 93.0 | 68 | 600 | 450 | 1300-2000 |
| RTM120C | 116.0 | 68 | 500 | 550 | 1500-2200 |
| RTM135C | 133.0 | 68 | 500 | 1200 | 3500-5000 |
Wat Onze Dubbele Schroef Compoundinglijn Onderscheidt
| Functie | Onze Dubbele Schroef Compoundinglijn | Conventionele Enkele Schroef Mixers |
|---|---|---|
| Mengprestaties | Superieure dispergerende & distributieve menging | Onconsistent mengen |
| Procesflexibiliteit | Uiterst hoog via modulaire schroefontwerp | Zeer laag, beperkte gebruik |
| Zelfreinigend | Uitstekend, voor snelle omwisselingen | Slecht, traag schoonmaken |
| Ontvapezing | Superieur; ondersteunt meerdere stadia vacuüm | Beperkt en inefficiënt |
Wat Onze Klanten Zeggen
“We installed the RTM75C for our glass-fiber reinforced nylon compounds. The modular screw allowed us to quickly optimize for different GF percentages. The consistency of our final product has been outstanding, helping us secure key contracts in the automotive sector.”
“We were impressed by the stability and automation of this machine. The time from startup to stable production is significantly shorter, and the PLC touchscreen is intuitive, which has lowered our operator training costs. It’s an investment that has clearly paid off.”
Veel Gestelde Vragen
Our twin-screw line can process nearly all thermoplastics and their composites, including PE, PP, ABS, PC, PET, PA, PLA, TPE, and TPU, along with various fillers, reinforcements, and functional additives.
Absolutely. We provide comprehensive turnkey services. Our experienced engineers can manage on-site installation and commissioning and will provide systematic training for your operators and maintenance staff.
Simply fill out the form at the bottom of this page or contact our sales team directly. We will work with you to understand your specific application and provide a detailed quote for the optimal machine configuration.
Bereid om Uw Polymerverwerking te Verheffen?
Contact our technical experts today. We will provide a tailored equipment solution and a detailed quote based on your specific formulations, throughput requirements, and budget.
