PP/PE Film Recycling Washing Line
A high-efficiency PP/PE film recycling washing line engineered for flexible plastics, delivering clean low-moisture flakes ready for pelletizing.
- Designed for PE film, PP woven bags, non-woven fabric, and artificial grass.
- Reduces final moisture to about 1-3% with a film squeezer and dryer.
- Supports custom layouts from 300 to 2000 kg/h for stable continuous operation.
Why Choose Our PP/PE Film Washing Line?
Our technology is engineered for superior performance, efficiency, and reliability to improve final flake quality and operating stability.
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High Purity Output
Achieve final product moisture levels below 3% with high cleanliness, ideal for downstream pelletizing.
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Eco-Friendly Operation
Designed for reduced water and energy consumption to lower running cost and environmental footprint.
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Robust and Versatile
Effectively processes agricultural films, post-consumer films, and woven bag materials.
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Automated Process
Integrated PLC control improves process consistency and reduces manual intervention.
From Pain Points to Solutions
How this line addresses common production issues in film recycling plants.
Contaminants and Label Residue
Problem: Oils, adhesives, labels, and dirt lower flake quality.
Solution: Intensive friction and hot washing improve cleanliness for stable pelletizing.
High Moisture and Low Density
Problem: Wet fluffy film is difficult to feed and costly to dry.
Solution: Film squeezer and dryer reduce moisture to about 1-3% and increase bulk density.
Unstable Throughput and Downtime
Problem: Frequent stoppages and variable feed cause yield loss.
Solution: Modular design with PLC automation balances flow and simplifies maintenance.
High Utility Consumption
Problem: Inefficient circulation loops increase OPEX.
Solution: Optimised recirculation and energy-saving settings reduce total utility cost.
Processable Materials
Typical inputs include PE/PP films and flexible plastics. Mixed feedstock can be evaluated with a free material trial.
For rigid PP, HDPE, and PVC feedstock, see our rigid plastic washing line.
LDPE and LLDPE Film
Post-consumer packaging, agricultural films, and shrink wraps.
PP Woven Bags
Bulk bags, sacks, and industrial packaging waste.
Artificial Grass
Turf waste from sports fields and landscaping projects.
PP Non-Woven Fabric
Shopping bags, medical covers, and technical textile scrap.
PP/PE Film Washing Line vs Traditional Systems
Comparison of cleanliness, moisture, automation, and operating cost performance.
| Criteria | Traditional Systems | Our Plastic Washing Line |
|---|---|---|
| Cleanliness | Basic rinse with residue remaining | Intensive friction and hot wash for high-purity flakes |
| Final Moisture | 5-8% typical, often needs extra drying | About 1-3% with film squeezer, suitable for pelletizing |
| Water and Energy | Inefficient loops and higher OPEX | Optimised recirculation and energy-saving settings |
| Automation | Manual adjustments and variable output | PLC control for more stable throughput |
| Maintenance | Frequent stoppages and harder service | Modular design simplifies maintenance and spare part planning |
| Footprint | Fixed layout options | Custom layout design based on workshop constraints |
| Downstream Readiness | Often requires re-drying or conditioning | Consistent flakes suitable for direct extrusion feeding |
Plastic Washing Line Process: From Waste to Worth
A synchronized 4-stage workflow that cleans, separates, and dries film feedstock for stable extrusion.
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01. SIZING
Shredding & Granulation
Baled or loose plastics are shredded and granulated into uniform flakes for washing.
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02. WASHING
Intensive Hot & Friction Wash
Hot washing and high-speed friction remove oil, glue, and embedded contamination.
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03. SEPARATION
Float-Sink Separation
Density-based sorting separates PP and PE from heavier contaminants.
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04. DRYING
Drying & Agglomerating
Film squeezer lowers moisture and densifies film for more stable pelletizing.
Engineered for Plastic Washing Performance
Main equipment modules used in a standard PP/PE film washing line configuration.
Single-Shaft Shredder
The first size-reduction stage for baled or loose film feedstock to ensure stable downstream washing.
High-Torque Rotor: Handles tough materials with controlled energy use.
Durable Blades: D2 alloy steel for long service life.
Hydraulic Pusher: Supports continuous feeding and throughput.
Hot Washer System
Removes oil, glue, and organic residues with heated washing and controlled dosing.
Integrated Heating: Simplifies installation compared with external boiler layouts.
High-Speed Agitation: Improves exposure of flake surfaces to cleaning solution.
Automated Dosing: Supports consistent cleaning quality.
Float-Sink Separation Tank
Separates by density after washing. PP and PE float while heavier contaminants sink.
Effective Density Separation: Improves output purity.
Stable Flow Design: Optimised circulation supports sorting efficiency.
Easy Maintenance: Durable construction for continuous operation.
Film Squeezer and Dryer
Dewaters and densifies film material to achieve moisture below 2% for pelletizing feed.
Superior Dewatering: Moisture under 2% supports direct pelletizer feeding.
Higher Bulk Density: Improves extruder feeding stability.
Energy Efficient: Lower energy demand than separate thermal drying setups.
Plastic Washing Line Specifications
Standard parameters and configurations adaptable to customer capacity and feedstock requirements.
| Parameter | Standard Configuration | Notes |
|---|---|---|
| Throughput Capacity | 300 – 2000 kg/hour | Customisable based on material and target output. |
| Applicable Materials | PE/PP film, woven bags, non-woven, artificial grass | Material testing is available for non-standard feedstock. |
| Final Moisture Content | < 3% (with film squeezer) | Suitable for direct pelletizing extrusion feed. |
| Total Power Installed | Varies by layout and output target | Final power list provided in quotation. |
| Control System | Centralised PLC with touchscreen HMI | Siemens or equivalent electrical components. |
Standard Configuration
Notes
See the Plastic Washing Line in Action
From dirty agricultural film to clean low-moisture material for pelletizing.
What Customers Say
Feedback from teams running PP/PE film washing lines in production.
The washing quality and moisture control are excellent. With the film squeezer we consistently reach about 1-3% for stable pelletizing.
The modular layout simplified installation. Operators adapted quickly to the PLC interface and unplanned stoppages decreased.
Recirculation settings helped control utility consumption and reduced operating cost versus our previous system.
Plastic Washing Line FAQs
This line is designed for PE film, PP woven and non-woven bags, agricultural films, and artificial grass. We can evaluate other materials through a free sample trial.
With the film squeezer, final moisture is typically below 3% and often around 1-2%, suitable for direct pelletizing in many applications.
Yes. We provide layout support, on-site installation and commissioning, operator training, spare parts, and long-term technical service.
Layout depends on capacity and options. A 500 kg/h line may require around 30 m x 10 m x 6 m. We provide 2D and 3D layout drawings for final confirmation.
Get Your Customised Solution and Quotation
Share your feedstock details and output target. Our engineers will provide a suitable configuration and quotation.