Printed BOPP Film Recycling Pelletizing Line
BOPP films—especially heavily printed and aluminized offcuts—demand superior degassing and filtration during extrusion. Our integrated cutter-compactor recycling pelletizing lines achieve maximum throughput while removing volatile printing inks, solvents, and residual moisture.
- High-vacuum double-zone degassing strips solvent vapors, printing inks, and trapped moisture.
- Integrated cutter-compactor densifies flexible BOPP film without pre-shredding.
- Water-ring die-face cutting creates uniform, bubble-free pellets with higher bulk density.
Superior Degassing: Inks & Moisture Removed
Engineered to extract volatile compounds and deliver dense, high-grade recycled BOPP granules.
- Increased Output
Our second-generation granulating lines boast a 20% increase in output compared to standard designs, maximizing processing efficiency.
- Reduced Energy Consumption
Optimized thermal profiling and high-efficiency inverter drives achieve a 15% reduction in specific energy consumption.
- Automated Operation
Centralized PLC controls allow full plant monitoring and operation with only two technicians per shift.
- Superior Pellet Quality
Specialized extruder barrel with dual-zone vacuum degassing delivers void-free, uniform pellets ready for film blowing or molding.
Live Demonstration: High-Efficiency Operation
Watch our BOPP film recycling pelletizing line running in continuous production.
Process Printed, Metalized & Multi-Layer Scraps
Our pelletizing lines process a wide range of post-industrial and post-consumer BOPP film formats.
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Printed BOPP Film
Flexographic and gravure printed packaging film scraps, bag cut-offs, and overprinted film roll stocks.
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Heavily Printed BOPP Film
High-ink-coverage snack wrappers, candy packaging films, and labeled BOPP shrink sleeves.
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Washed BOPP Film Flakes
Pre-washed post-consumer BOPP film flakes from industrial agricultural or municipal washing lines.
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Metalized BOPP Film
Aluminized barrier films, vacuum-metalized decorative film scraps, and barrier laminate rolls.
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Film Rolls & Loose Trimmings
Slitting offcuts, edge trims, loose edge-wound bundles, and start-up rolls without pre-cutting.
Streamlined 3-in-1 Processing Workflow
Our BOPP film recycling lines integrate compaction, extrusion, and pelletizing into an automated workflow.
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Step 1Material Feeding & Compacting
BOPP film is fed via a speed-regulated belt conveyor into the cutter-compactor where rotating knives shred and densify the film.
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Step 2Extrusion & Degassing
A specialized single-screw extruder melts and homogenizes the material while dual-zone vacuum ports draw off inks, volatiles, and moisture.
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Step 3Melt Filtration
A continuous hydraulic screen changer filters out aluminum flakes and non-meltable impurities without line stoppage.
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Step 4Water-Ring Die-Face Pelletizing
High-precision rotating blades cut molten polymer strands directly at the die face in a flood of cooling water.
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Step 5Drying & Silo Transfer
A high-frequency vibration dewatering screen and centrifugal dryer remove surface water, followed by pneumatic conveyance to storage silos.
Technical Data & Output Capacity
Model configurations across our GL series cutter-compactor BOPP pelletizing systems.
| Model | Output (kg/h) |
|---|---|
| GL85 | 180–250 |
| GL100 | 300–400 |
| GL130 | 500–600 |
| GL160 | 700–800 |
| GL180 | 1000–1500 |
Comprehensive Warranty & Expert Support
Factory-backed peace of mind and complete turn-key commissioning assistance.
1-Year Limited Warranty
All our BOPP recycling extrusion lines include a comprehensive one-year limited warranty covering core mechanical parts.
Expert Support & Customization
We provide custom engineering, layout planning, on-site commissioning, and ongoing spare parts support worldwide.
Request A Customized Solution
Share your film type, ink coverage, moisture level, and target hourly output. Our engineering team will configure the optimal line for your plant.
