Twin Screw Compounding Extruder for Masterbatch & Fillers
Our twin-screw compounding line is a state-of-the-art solution engineered to conquer complex polymer processing challenges. It delivers unparalleled versatility and efficiency for plastics modification, masterbatch production, and compounding, helping you transform intricate formulations into high-value, homogeneous pellets.
カスタムソリューションと見積もりを取得する使い方
Our modular and precision-engineered screw elements break down the complex process into a series of highly efficient, controllable steps.
- 1. 精密給餌
計量システムが原料を正確かつ一貫して供給します。
- 2. 輸送と溶融
スクリュー要素が材料を加熱ゾーンを通じて輸送し、迅速で均一な溶融を達成します。
- 3. 溶散と分散混合
特別な kneading blocks が強い剪切を提供し、添加物を完璧に分散します。
- 4. 均質化と脱気
真空弁が水分と揮発物を効果的に除去し、ペレットの品質を向上させます。
- 5. 压力と押出
安定した圧力が、溶融ポリマーの均一なストランドを押出機の先端から押し出すために構築されます。
- 6. 冷却とペレット化
ストランドは高速ペレット化機によって冷却され、一定のサイズのペレットに切断されます。
コアとなる利点
- 優れたモジュール設計
Customize everything from screw configurations to pelletizing methods. One machine adapts to multiple processes.
- 強力なトルクとスピード
Multiple series available, from standard to ultra-high torque, powered by premium VFDs from brands like Siemens and ABB.
- 精密な自動制御
Equipped with OMRON or RKC intelligent temperature controllers with PID self-optimization for pinpoint accuracy.
- 信頼性の高い世界レベルのコンポーネント
Key components are sourced from trusted global brands like NSK, Schneider, and Siemens for long-term reliability.
耐久性に設計
厳しい生産に耐えるために作られています
Our commitment to reliability is evident in every component. The heart of the machine, a high-torque distribution gearbox, is built with a significant safety margin, precision-machined gears, and imported key bearings for unmatched stability.
The standard bi-metallic barrel, featuring a wear-resistant alloy liner, is engineered for high performance, ensuring your investment is protected for the long term.
挑戦を機会に変える
Conventional polymer processing is filled with obstacles. Our twin-screw line provides the direct solutions you need.
- 痛点：不均一な混合と品質
私たちの解決策： Innovative, co-rotating, self-wiping screw elements guarantee exceptional mixing and dispersion for batch-to-batch consistency.
- 痛点：材料の適応性が低い
私たちの解決策： The modular screw design allows for rapid reconfiguration, making it easy to switch between diverse formulations and polymers.
幅広い適用範囲
- 機能的なマスターバッチ
- ポリマー合金化
- 生物分解可能なプラスチック
- 強化プラスチック
- ケーブル複合物とTPE
- リサイクルプラスチックの改良
- 熱に弱い材料
- 反応性押出
技術仕様
| モデル | スクリュー径（mm） | 最大 L/D 比率 | 最大速度（RPM） | モーター出力 (kW) | 出力（kg/hr） |
|---|---|---|---|---|---|
| RTM52C | 51.4 | 68 | 600 | 90 | 250-350 |
| RTM65C | 62.4 | 68 | 600 | 160 | 400-600 |
| RTM75C | 71.4 | 68 | 600 | 250 | 700-1000 |
| RT85C | 81.0 | 68 | 600 | 280 | 800-1200 |
| RT95C | 93.0 | 68 | 600 | 450 | 1300-2000 |
| RT120C | 116.0 | 68 | 500 | 550 | 1500-2200 |
| RTM135C | 133.0 | 68 | 500 | 1200 | 3500-5000 |
私たちの特徴
| 特徴 | 私たちのツインスクリュー複合ライン | 従来の単スクリューミキサー |
|---|---|---|
| 混合性能 | 優れた分散と分散混合 | 不均一な混合 |
| プロセスの柔軟性 | モジュール式スクリュー設計による非常に高い | 非常に低い、限られた使用 |
| 自己清掃 | 優れた、迅速な変更のため | 悪い、遅い清掃 |
| 脱気 | 優れた；多段真空をサポート | 限られた、効率的でない |
クライアントの声
“We installed the RTM75C for our glass-fiber reinforced nylon compounds. The modular screw allowed us to quickly optimize for different GF percentages. The consistency of our final product has been outstanding, helping us secure key contracts in the automotive sector.”
“We were impressed by the stability and automation of this machine. The time from startup to stable production is significantly shorter, and the PLC touchscreen is intuitive, which has lowered our operator training costs. It’s an investment that has clearly paid off.”
よくある質問
Our twin-screw line can process nearly all thermoplastics and their composites, including PE, PP, ABS, PC, PET, PA, PLA, TPE, and TPU, along with various fillers, reinforcements, and functional additives.
Absolutely. We provide comprehensive turnkey services. Our experienced engineers can manage on-site installation and commissioning and will provide systematic training for your operators and maintenance staff.
Simply fill out the form at the bottom of this page or contact our sales team directly. We will work with you to understand your specific application and provide a detailed quote for the optimal machine configuration.
ポリマー処理を向上させる準備はできていますか？
Contact our technical experts today. We will provide a tailored equipment solution and a detailed quote based on your specific formulations, throughput requirements, and budget.
