Plastic Washing Line for PP/PE Film

High Purity Output

Achieve final product moisture levels below 3% with exceptional cleanliness, perfect for high-grade pelletising.

Eco-Friendly Operation

Designed for reduced water and energy consumption, minimising your operational footprint and costs.

Robust & Versatile

Effectively processes a wide range of materials, from agricultural films to post-consumer woven bags.

Automated Process

Integrated control systems ensure seamless operation, reducing labour requirements and human error.

Contaminants & Label Residue

Pain: Oils, adhesives, labels and dirt lower flake quality.

Solution: Intensive friction + hot washing achieves high cleanliness for pelletising.

High Moisture & Low Bulk Density

Pain: Wet, fluffy film is hard to feed and costly to dry.

Solution: Film Squeezer & Dryer reduces moisture to ~1–3% and increases density for stable extrusion.

Unstable Throughput & Downtime

Pain: Frequent stoppages and variable input cause yield loss.

Solution: Modular line with PLC automation balances flow and simplifies maintenance.

High Water & Energy Costs

Pain: Inefficient loops waste resources and increase OPEX.

Solution: Optimised recirculation, filtration and energy‑saving settings cut utilities without sacrificing quality.

The first step in size reduction, our robust shredder efficiently processes baled or loose plastic films and bags, ensuring a consistent particle size for optimal washing.

• High-Torque Rotor: Powers through tough materials with minimal energy consumption.
• Durable Blades: Made from high-strength D2 alloy steel for extended life and performance.
• Hydraulic Pusher: Ensures continuous material feed to the rotor for maximum throughput.

Crucial for removing oils, glues, and stubborn organic contaminants. Our system uses heated water and optimised chemical agents to achieve a deep clean, significantly improving the quality of the final product.

• Integrated Heating: Eliminates the need for an external steam boiler, simplifying installation and operation.
• High-Speed Agitation: Ensures all flake surfaces are exposed to the cleaning solution.
• Automated Dosing: Precisely controls chemical additives for consistent and efficient cleaning.

A critical innovation that replaces traditional centrifugal and thermal dryers for film. This machine squeezes water out and uses frictional heat to semi-plasticise the material, resulting in dense, dry agglomerates with moisture below 2%.

• Superior Dewatering: Drastically reduces moisture, making it ideal for direct feeding into a pelletiser.
• Increases Bulk Density: Compacts fluffy film into dense particles, improving extruder feeding efficiency.
• Energy Efficient: Consumes significantly less energy compared to a combined dewatering and thermal drying setup.

The washing quality and moisture control are excellent. With the film squeezer we consistently hit 1–3%—pelletising is far more stable now.

Plant Manager · Southeast Asia

Modular layout made installation straightforward. Operators like the PLC interface and we’ve seen fewer unplanned stoppages.

Operations Director · East Africa

Utility consumption is under control thanks to the recirculation setup. Overall OPEX is down versus our previous line.

Recycling Manager · Europe