Integrated Shredder & Crusher Machine
Integrated Size Reduction System

Integrated Shredder & Crusher Machine

A compact all-in-one plastic recycling solution that combines primary shredding and final crushing to save floor space, reduce transfers, and stabilize regrind size.

  • Combines low-speed shredding and high-speed crushing in one compact machine.
  • Handles bulky plastic waste that is difficult to feed directly into a crusher.
  • Supports controlled final sizing for pelletizing, washing, and reprocessing lines.

A Seamless, All-in-One Process

A three-step workflow that improves feeding stability and delivers controlled final regrind.

1

Dual-Stage Reduction

Bulky waste is first reduced by the low-speed shredder to prevent bridge formation, jamming, and sudden load spikes.

2

Smart Load Control

The PLC balances feed conditions between the shredder and crusher to support continuous output and safer operation.

3

Final Sizing

Pre-shredded material drops directly into the crusher, where screens define the final particle size for downstream recycling.

Wide Range of Applications

Designed for tough, bulky plastic materials that standard granulators cannot process efficiently on their own.

Purging Lumps

Large compact masses from extrusion or compounding lines.

Thick Sheets

Thermoformed sheet scrap, offcuts, and heavy plate-like materials.

Drums & Barrels

Rigid containers that need primary breakdown before final granulation.

Pipes & Profiles

Long or hollow rigid sections that require staged size reduction.

Large Containers

Bulky bins, housings, and plastic storage parts with variable wall thickness.

Injection Runners

Heavy sprues and runner systems from injection molding operations.

Automotive Parts

Bumpers, trims, housings, and other large molded plastic scrap.

Hollow Objects

Tanks, jerry cans, and blow-molded products with large void volume.

Key Advantages

A more compact system architecture with better control over throughput and output size.

Space-Saving Design

Combines two essential processes into one compact machine body to reduce floor space in small and medium recycling plants.

Simplified Workflow

Eliminates separate transfers between shredder and crusher, lowering handling complexity and maintenance points.

Smart Automation

PLC logic manages overload response, auto-reverse, and coordinated operation between both stages.

Customizable Output

Interchangeable crusher screens help match final regrind size to pelletizing, washing, or re-use targets.

Technical Specifications

Combined drive power for bulky plastic scrap with controlled final output.

ModelMotor Power (Shredder + Crusher)Output Capacity (kg/h)
RTM-300-SG30 kW + 22 kW200 - 300
RTM-500-SG45 kW + 22 kW400 - 600

Output varies based on material density, wall thickness, and selected screen size.

Warranty & Installation

Support packages are available to shorten ramp-up time and keep spare parts planning simple.

1-Year Warranty

Standard 12-month coverage for core machine structure and manufacturing defects.

Installation Services

Optional on-site commissioning and operator training to confirm correct feeding and screen setup.

Spare Parts Support

Fast supply planning for blades, screens, and wear components to reduce downtime risk.

Frequently Asked Questions

What is the main benefit of an integrated shredder and crusher machine?

The main benefit is combining pre-shredding and final crushing in one footprint. This saves floor space, simplifies material transfer, and reduces intermediate conveyor requirements.

What materials can this machine process?

It is designed for bulky and thick plastic waste such as purge lumps, thick sheets, large containers, injection runners, pipes, and hollow plastic parts that are difficult to feed directly into a crusher.

How is the final particle size controlled?

Final particle size is controlled by the crusher screen. Common screen sizes include 10 mm, 20 mm, and 30 mm, with custom options available for downstream pelletizing or washing requirements.

What safety features are included?

Typical protections include PLC-controlled overload response, auto-reverse on the shredder, door interlocks, and emergency stop buttons to support safe operation.

Get a Quote

Share your material type, target output size, and hourly capacity. We will recommend a suitable integrated shredder-crusher configuration.

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Author: Plastic Recycling Machine - Rumtoo

Rumtoo Plastic Recycling Machinery is a premier manufacturer specializing in high-performance solutions for PET bottle and PP/PE film recycling. With over 20 years of expertise, we offer an integrated range of equipment, including advanced Washing Systems, Pelletizing Lines, Plastic Shredders, and Crushers. Our technology is specifically engineered to transform challenging waste—such as soiled LDPE films and PP non-woven bags—into high-purity plastic granules. Today, Rumtoo supports hundreds of recycling facilities worldwide, processing thousands of tonnes of plastic monthly and driving global circular economy goals.

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