a comprehensive industrial setup dedicated to plastic recycling and processing. It showcases a series of interconnected machines and equipment, forming a complete production line to handle, treat, and transform plastic waste into reusable pellets or granules. Key Observations: Multiple Stages: The facility is organized into distinct stages, each with specialized equipment, suggesting a multi-step recycling and processing approach. Conveyor Systems: A network of conveyor belts, both horizontal and inclined, transports plastic materials between different processing stages. Variety of Machines: The line includes diverse machines, indicating various treatment processes such as shredding, washing, drying, extruding, and pelletizing. Extrusion Line: The central component is an extrusion line, consisting of an extruder and a pelletizer. The extruder melts and homogenizes the plastic material, while the pelletizer cuts the extruded plastic into uniform pellets. Feeding and Storage: Hoppers, silos, and large bags are present for feeding materials into the system and storing processed plastic pellets. Control Systems: Control panels and automation equipment are visible, indicating precise control and monitoring of the process parameters. Potential Processing Steps: Pre-processing (Not Fully Visible): This stage may involve sorting, shredding, and washing the plastic waste to remove contaminants and prepare it for further processing. Extrusion: The cleaned plastic flakes or granules are fed into the extruder, where they are melted and homogenized under controlled temperature and pressure. Filtration (Possible): A filtration system might be present to remove any remaining impurities from the molten plastic. Pelletizing: The molten plastic is then extruded through a die and cut into uniform pellets by the pelletizer. Cooling and Drying: The pellets are cooled and dried to ensure their stability and quality. Storage and Packaging: The finished plastic pellets are stored in silos, bags, or other containers for transportation or further processing. Applications and Benefits: Circular Economy: The facility contributes to a circular economy by converting plastic waste into reusable material, reducing reliance on virgin plastics and minimizing environmental impact. Resource Recovery: It recovers valuable resources from discarded plastics, preventing them from ending up in landfills or polluting the environment. Sustainable Manufacturing: The recycled plastic pellets can be used to manufacture various new products, promoting sustainable practices in multiple industries. Economic Advantages: Plastic recycling can offer economic benefits by reducing waste disposal costs and creating value from discarded materials. Overall, the picture portrays a sophisticated and efficient plastic recycling and processing facility that plays a significant role in promoting sustainability, resource conservation, and responsible waste management.
Categories Plastic Pelletizers Posted on Author Rumtoo Plastic Recycling Machine Tags Machine for Pelletizing, PE pelletizer, plastic film pelletizer, Plastic Recycling, Plastic Recycling Equipment, Plastic waste recycling, polyethylene pelletizing, polypropylene pelletizing, PP pelletizer, water ring pelletizer, woven bags pelletizer

Water Ring Pelletizer for PP/PE Film & Bags

This advanced recycling machine offers an all-in-one solution for PP/PE films and woven bags. It streamlines the entire process by combining crushing, compacting, plasticizing, and pelletizing into a single, efficient stage, producing high-quality pellets ready for direct use in your production line.

@chat_machine PP PE plastic pelletizing machine #plasticpelletmachine #pelletizingmachine #recyclingmachine ♬ original sound - Rumtoo Recycling Machinery

Key Advantages

  • All-in-One Integrated Design

    Combines crushing, compacting, plasticizing, and pelletizing in a single, efficient stage to save space and labor.

  • High-Quality Pellet Output

    Produces uniform, high-density pellets that are ready for direct use in various manufacturing production lines.

  • Advanced Degassing System

    A double-zone vacuum system effectively removes volatiles, making it ideal for recycling heavy printed and moist materials.

  • Intelligent & Stable Feeding

    The compactor's guide structure ensures fast, stable feeding into the extruder, preventing blockages and ensuring consistent output.

  • Continuous Melt Filtration

    Employs a segmented filtering principle that reduces the frequency of screen changes, ensuring smoother, uninterrupted operation.

  • Efficient Dewatering

    An advanced dewatering vibration sieve combined with centrifugal drying delivers high-performance, ready-to-use dry pellets.

Working Principle: A 5-Stage Process

  • 1. Feeding

    Material is fed via a belt conveyor into the compactor. The feeding speed is automatically adjusted, and an optional metal detector can be integrated for protection.

  • 2. Shredding & Compacting

    Rotary blades cut and heat the material through friction, shrinking and densifying it before it's fed directly and stably into the extruder screw.

  • 3. Plasticizing & Degassing

    A specialized single-screw extruder gently melts the material. A double-zone vacuum system then efficiently removes inks, moisture, and other volatiles.

  • 4. Pelletizing

    The standard water-ring pelletizing system rapidly cuts the molten plastic into uniform pellets as it exits the die head.

Technical Specifications

Model Screw Dia. (mm) L/D Ratio Main Motor (KW) Throughput (kg/h)
RM80 80 36:1 45/55 160-220
RM100 100 36:1 90/110 300-380
RM120 120 36:1 132 450-480
RM140 140 36:1 160/185 500-650
RM160 160 34:1 220/250 800-1000
RM180 180 34:1 315 1000-1200

Warranty & Installation

  • 1-Year Limited Warranty

    All our recycling machinery comes with a limited warranty, ensuring peace of mind with your purchase.

  • Expert Installation Support

    We offer installation packages where our engineers can travel to your facility to guide you through the setup process. All our products can be customized to customer requirements.

Inquire Now

To get the latest prices, lead times, and expert advice on our all-in-one pelletizing solutions, send us a message using the form below.

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Author: Rumtoo Plastic Recycling Machine

Rumtoo Plastic Recycling Machinery,the leading manufacturer of high quality PET Bottle、PP / PE Film Recycling Machinery. Our PE film washing lines offer reliability, efficiency and maximum durability in recycling dirty and soiled PET bottle、PE film back into plastic granulate. With more than two decades of service to the plastics recycling industry, Rumtoo is proud to be responsible for recycling thousands of tonnes of plastic films such as plastic bags, PP non-woven supersacks and LDPE film every month at hundreds of recycling facilities worldwide.

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