Advanced PET Bottle Washing & Recycling Line
Transforming post-consumer PET bottles into high-purity, food-grade rPET flakes. Drive profitability through sustainable manufacturing.
Superior Purity
Achieve final flake purity up to 99.8%, with contamination levels far below industry standards (e.g., <100 ppm).
Operational Efficiency
Optimized water treatment and energy-saving systems reduce consumption, significantly lowering your operational expenditure.
Robust Construction
Utilizes high-grade, corrosion-resistant materials (e.g., SUS304) and world-class components for maximum uptime.
Turnkey Solutions
From initial design to installation and training, we provide comprehensive, end-to-end project management.
Our Standard Process Flow
Core Components & Specifications
Wet Plastic Crusher
Features a staggered, dual-scissor cutting action for high throughput and uniform flake size. Blades are crafted from D2 high-carbon steel for extended service life and can be easily sharpened and recalibrated.
Steam Hot Washer System
Effectively removes tenacious contaminants like glue, oil, and organic residues. Incorporates a PLC-controlled chemical dosing and temperature regulation system to ensure consistent and optimal washing performance.
Wet Plastic Bottle Label Remover
This machine utilizes mechanical friction and a continuous water spray to efficiently strip labels from PET bottles. It achieves a high removal rate without damaging the bottles, preparing them for the subsequent crushing stage.
PET Flake Purification & Separation Tank
A critical component for separating PET flakes from other plastics like polyolefins (PP/PE) based on density. Clean PET sinks while lighter contaminants float, ensuring a high-purity final product.
| Technical Parameter | Model: RTMPL-500 | Model: RTMPL-1000 | Model: RTMPL-2000 |
|---|---|---|---|
| Capacity | 500 kg/hr | 1,000 kg/hr | 2,000 kg/hr |
| Installed Power | Approx. 150 kW | Approx. 280 kW | Approx. 450 kW |
| Water Consumption | 1–1.5 m³/Tonne | 1–1.2 m³/Tonne | 0.8–1 m³/Tonne |
| Final Moisture | < 1% | ||
Final Product & Applications
High-Purity rPET Flakes
.webp)
Polyester Staple Fiber (PSF)
PET Strapping Bands
Request a Customized Quotation
Provide your project details below. Our engineering team will analyze your requirements and contact you within one business day with a tailored proposal.
Frequently Asked Questions
What is the typical ROI for a PET washing plant?
The Return on Investment (ROI) depends on factors like local raw material cost, electricity rates, labor costs, and the market price for rPET flakes. However, our high-efficiency lines are designed to maximize profitability, and we can provide a detailed ROI analysis based on your specific operational context.
Do you offer post-installation support and spare parts?
Absolutely. We provide a comprehensive warranty, ongoing technical support, and a full inventory of critical spare parts to ensure minimal downtime and smooth, continuous operation of your plant.
How is the system customized for different types of input material?
Our system is modular. Based on the contamination level of your input bales (e.g., high sand, oil, or label content), we can add or enhance specific modules like pre-washers, dual label separators, or advanced sorting systems to guarantee the required output quality.
