고성능 플라스틱 펠릿화 라인 for Uniform, High-Value Pellets
Our advanced plastic pelletizing lines are the final step in transforming recycled plastic waste into a valuable, consistent, and reusable raw material. We engineer complete systems for compounding, modifying, and pelletizing a wide range of polymers.
펠릿화 라인 설계
Comparing Pelletizing Systems
The ideal technology depends on your material type, output requirements, and operational preferences. We specialize in two primary, highly efficient systems.
워터 스트랜드 펠렛화 라인
A classic, robust, and cost-effective method ideal for a wide variety of polymers, especially those sensitive to temperature changes.
- 프로세스: Molten plastic is extruded into strands, cooled in a water bath, and then cut into pellets by a granulator.
- 가장 적합한 용도: PET, Polystyrene (PS), and highly-filled or reinforced compounds.
- 이점: Simple operation, easy to clean, and versatile for lab or large-scale production.
워터링 펠렛화 라인
A more automated and compact system that cuts pellets at the die face, ideal for high-volume production of polyolefins.
- 프로세스: Blades rotate at the die face, cutting pellets which are instantly quenched and transported by a circulating water ring.
- 가장 적합한 용도: PE, PP, and other materials with lower melt viscosity.
- 이점: Produces uniform, spherical pellets, requires less floor space, and is highly automated.
Overcoming Production Challenges
How our pelletizing systems resolve common production challenges and improve quality, uptime, and cost.
불규칙한 펠릿 크기와 높은 미세 재료
Closed‑loop control of die‑face/strand speed, automatic knife pressure, and post‑classification deliver uniform 3–5 mm pellets and lower dust/rework.
빈번한 필터 막힘과 정지 시간
Continuous dual‑channel/backflush screen changers with enlarged filtration area extend run time, stabilize melt pressure, and cut scrap events.
습기/挥发성 물질로 인한 버블과 나쁜 표면
Pre‑drying plus vacuum‑vented extruders remove moisture and VOCs; optimized die heating produces a stable melt and glossy pellets.
고 kWh/kg와 물 사용량
IE3/IE4 motors with VFDs, energy‑tuned screws, and closed‑loop water circuits reduce specific energy consumption and utility costs.
Live System Demonstration
Watch a complete walkthrough of one of our advanced plastic pelletizing lines, from raw material to final, high-quality pellets.
Features for Consistent Quality
Every component is selected to ensure the purity, consistency, and value of your final product.
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연속 용융 여과
Automatic screen changers remove contaminants without interrupting production, ensuring a pure melt stream.
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효율적인 탈수
A vertical centrifugal dryer rapidly removes surface water from the pellets, preparing them for classification and storage.
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펠릿 분류
A vibrating screen classifies pellets by size, removing oversized or undersized particles for a highly uniform final product.
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스트랜드 유형 절단 시스템
물가열 스트랜드는 낮은 미세 입자와 일관된 길이로 균일한 펠릿으로 깨끗하게 절단됩니다.
Premium Output Applications
Our systems produce clean, uniform, and highly marketable pellets from a wide range of input materials.
PE 펠릿
플라스틱 필름 펠릿
PVC 및 하드 플라스틱 펠릿
기술 사양
대표적인 구성. 요청 시 맞춤 설계와 옵션이 제공됩니다.
| 기계 모델 | 부가 장비 | 싱글 스크류 압출기 | 용량(kg/h) | |||
|---|---|---|---|---|---|---|
| 펠릿화 방법 | 필터링 방법 | 나사 직경(mm) | L/D 비율 | 모터 전력(kW) | ||
| SJ85–100 | 물 스트랜드 펠릿화 | 플랫 상사이너 체인저 | 85 / 100 | 28–33:1 / 10:1 | 55–75 | 100–200 |
| SJ100–120 | 물 스트랜드 펠릿화 | 플랫 상사이너 체인저 | 100 / 120 | 28–33:1 / 10:1 | 90–110 | 200–350 |
| SJ130–150 | 물 스트랜드 펠릿화 | 컬럼 상사이너 체인저 | 130 / 150 | 28–33:1 / 10–12:1 | 132–160 | 400–550 |
| SJ150–160 | 물 스트랜드 펠릿화 | 컬럼 상사이너 체인저 | 150 / 160 | 28–33:1 / 12:1 | 185–200 | 500–650 |
| SJ160–180 | 물링 펠렛화 | 자동 스크린 체인저 | 160 / 180 | 28–33:1 / 12:1 | 220–250 | 700–900 |
| SJ180–200 | 물링 펠렛화 | 자동 스크린 체인저 | 180 / 200 | 28–33:1 / 12:1 | 280–315 | 900–1200 |
Customer Success Outcomes
pelletizing 시스템을 운영하는 고객들로부터 보고된 실제 결과입니다.
Pellet quality tightened and dust dropped by about 40%, while throughput rose ~25% after moving to continuous filtration and tuning cutter speed.
Water‑ring pelletizing stabilized PP film regrind across shifts. Specific energy fell by roughly 15% and shift‑to‑shift variability was reduced.
Turnkey delivery and on‑site training were on schedule. Uptime improved with the recommended screen packs and maintenance plan.
Get Your Custom Quote
Contact our experts to discuss your specific material and application. We will design a custom pelletizing or compounding line to meet your goals for quality and throughput.
맞춤형 시스템 견적 받기자주 묻는 질문
Strand pelletizing extrudes molten plastic into strands cooled in water before cutting, while water-ring pelletizing cuts at the die face, producing uniform spherical pellets. The best choice depends on polymer type and production scale.
PET, HDPE, LDPE, PP, PS, EVA, ABS, and filled or reinforced compounds. The systems can process both recycled and virgin materials.
Yes. We provide full pelletizing systems with extruders, filtration, pellet cutting, cooling, and drying, as well as installation and training.
일반적인 라인 용량은 구성과 포리머 유형에 따라 100kg/h에서 2000kg/h 사이입니다.
📁 Plastic PelletizersCutter Compactor Pelletizing Line for PP/PE Films & Bags
Integrated system combining shredding, compacting, and pelletizing. Efficiently processes lightweight, fluffy materials like films and raffia without pre-shredding.
📁 Plastic PelletizersWater Ring Die-Face Pelletizing Line for PP/PE Film
Achieve uniform, spherical pellets with our Water Ring Die-Face Cutting System. Designed to eliminate strand breakage, ensuring stable production.
📁 Plastic Pelletizers표준 플라스틱 필름 스트랜드 펠릿화 라인
Cost-effective strand pelletizing line designed for recycling clean PP/PE films and industrial regrinds. Features a water cooling bath for reliable operation.
📁 Plastic PelletizersBOPP Film Cutter Compactor Pelletizing Line
Specialized for printed and metalized BOPP films. Features double-zone vacuum degassing to remove ink volatiles, ensuring bubble-free pellets.
📁 Plastic PelletizersRigid PP/HDPE Two-Stage Pelletizing Line
Heavy-duty two-stage system designed for rigid PP/HDPE flakes. Excellent filtration and degassing capabilities make it perfect for contaminated waste.
📁 Plastic PelletizersEfficient EPS Foam Granulating Machine
Transform bulky Styrofoam waste into dense granules. This machine reduces volume significantly and turns EPS foam into valuable raw materials.
📁 Plastic PelletizersPET 병 플레이크 펠릿화 라인(고점도)
High-performance single screw extruder designed for PET bottle flakes. Ensures minimal IV drop and produces high-clarity pellets.
📁 Plastic PelletizersTwin Screw Compounding Extruder
Co-rotating twin screw extruder designed for plastic modification, masterbatch, and filler compounding. Precise temperature control for polymers.
📁 Plastic Pelletizers단일 스크류 플라스틱 펠릿화 기계
Versatile single-screw extruder suitable for a wide range of thermoplastic recycling applications. Robust, reliable, and easy to operate.
📁 Plastic Pelletizers고 MFI PP 멜트블로운 재활용 펠릿화 기계
Specialized for recycling high MFI PP meltblown nonwovens. Features an integrated cutter compactor and water-ring pelletizing system to handle fluffy waste efficiently.
📁 Plastic Pelletizers실험실용 이중 스크류 압출기
Compact twin-screw extruder designed for laboratory testing and small-batch production. Ideal for polymer research, color matching, and developing new formulations.