Plastic products are made from many different polymers, and each behaves differently during sorting, washing, shredding, separation, and reprocessing. Correctly identifying the plastic type is therefore one of the most important steps in any recycling operation.
The numbers commonly found on plastic products—from 1 to 7—are known as Resin Identification Codes (RICs). They help identify the primary resin used to manufacture a plastic article.
إجابة سريعة: Plastic numbers 1–7 identify different resin categories. They do not automatically mean that a product is recyclable. Actual recyclability depends on the polymer, product design, contamination level, collection system, and available recycling technology.
For recyclers, understanding these plastic types also helps determine which sorting method, washing process, shredder, crusher, separator, and pelletizing system should be used.
What Do Plastic Recycling Numbers Mean?
The Resin Identification Code system was originally developed to help identify different plastic resins and support sorting.
The seven main categories are:
- PET or PETE — Polyethylene Terephthalate
- البولي إثيلين عالي الكثافة — High-Density Polyethylene
- بولي كلوريد الفينيل — Polyvinyl Chloride
- البولي إثيلين المنخفض الكثافة — Low-Density Polyethylene
- ص — Polypropylene
- ملاحظة — Polystyrene
- OTHER — Other plastics such as ABS, PC, PA, PMMA, PLA, and multilayer materials
It is important to distinguish a resin identification code from a recycling claim. According to ASTM D7611/D7611M, the code identifies the plastic resin used in an article; the presence of a code does not guarantee that the product can or will be recycled.
Plastic Types 1–7: Quick Comparison
| شفرة | البلاستيك | Typical Density* | Behavior in Water | التطبيقات الشائعة | Recycling Difficulty |
|---|---|---|---|---|---|
| #1 | حيوان أليف | 1.34–1.39 g/cm³ | Sinks | زجاجات المشروبات، صناديق الطعام، البولي إستر | منخفض - متوسط |
| #2 | البولي إثيلين عالي الكثافة | 0.94–0.97 جرام/سم³ | Floats | الزجاجات، الدروع، الصناديق، الأنابيب | قليل |
| #3 | بولي كلوريد الفينيل | ~1.16–1.45+ جرام/سم³ | عادةً تغرق | الأنابيب، الأنظمة المعدنية، الأرضيات، عازلة الأسلاك | متوسط – مرتفع |
| #4 | البولي إثيلين المنخفض الكثافة | 0.91–0.94 جرام/سم³ | Floats | الشريط، الأكياس، الشريط الضاغط | واسطة |
| #5 | ص | 0.89–0.92 جرام/سم³ | Floats | القبعات، الصناديق، صناديق التغليف، الأكياس المدمجة | منخفض - متوسط |
| #6 | ملاحظة | ~1.04–1.07 جرام/سم³ | الPS القاسية عادةً تغرق | منتجات HIPS، صحن، رغوة EPS | متوسط – مرتفع |
| #7 | OTHER | يختلف | يختلف | ABS، PC، PA، PMMA، PLA، البلاستيك متعدد الطبقات | يختلف |
*قيم الكثافة تقريبية. الكثافة الفعلية تختلف وفقاً لنوع الرسومي، المملأ، تعزيز، مضافة، وبنية المنتج.
الكثافة مفيدة بشكل خاص في إعادة التدوير لأنها تسمح بفصل بعض البلاستيك الفرز بين السائل والسائل. ومع ذلك، لا يمكن للفصل بالكثافة وحده أن يفرق بين كل البوليمرات.
على سبيل المثال، كلاً من PP ومعظم أنواع PE لديها كثافة أقل من الماء وتبقى عادةً في خزان الماء القياسي.
#1 PET — البولي إيثيلين تيريفثاليت
PET, also written as PETE, is one of the most widely recycled plastics.
Common PET Products
PET is commonly found in:
- Water bottles
- Soft drink bottles
- Cooking oil bottles
- Food jars
- PET trays
- Polyester fibers and textiles
- PET strapping
PET is strong, lightweight, transparent, and has excellent barrier properties, making it particularly suitable for beverage and food packaging.
PET Density and Separation
Typical PET density is approximately 1.34–1.39 g/cm³, meaning PET normally sinks in water.
This property is extremely useful during bottle recycling.
After PET bottles are crushed into flakes, a sink-float separation tank can help separate:
- PET flakes — sink
- PP caps — float
- HDPE caps — float
This allows a relatively simple density-separation stage to remove much of the PP and PE contamination from PET flakes.
PET Recycling Process
A typical PET bottle recycling process may include:
Debaling → sorting → label removal → crushing → sink-float separation → hot washing → friction washing → rinsing → dewatering → drying → flake sorting
Clean PET flakes can then be used for applications including polyester fiber, strapping, sheet extrusion, or further pelletizing.
For large-scale post-consumer bottle recycling, a complete نظام إعادة تدوير زجاجات PET combines sorting, size reduction, washing, density separation, and drying into a continuous process.
Main PET Recycling Challenges
Common contaminants include:
- بولي كلوريد الفينيل
- PP and PE caps
- العلامات
- Adhesives
- Food and beverage residue
- المعادن
- Colored PET
- Other polymers
PVC contamination is particularly undesirable in PET recycling because PET and PVC have different thermal characteristics and must be carefully separated before high-quality reprocessing.
#2 HDPE — High-Density Polyethylene
HDPE is one of the most common rigid plastics used in consumer packaging and industrial applications.
Common HDPE Products
Typical HDPE waste includes:
- Milk bottles
- Detergent bottles
- Shampoo bottles
- Chemical containers
- Jerry cans
- Industrial drums
- Plastic crates
- المنصات
- Waste bins
- HDPE pipes
HDPE combines toughness, chemical resistance, impact resistance, and relatively low density.
HDPE Density and Separation
Typical HDPE density is around 0.94–0.97 جرام/سم³, so unfilled HDPE normally floats in water.
This makes water-based density separation useful when HDPE is mixed with heavier plastics such as PET or PVC.
However, fillers and additives can change the density of a finished HDPE product.
HDPE Recycling Process
Rigid HDPE recycling commonly involves:
Sorting → shredding or crushing → washing → friction cleaning → sink-float separation → dewatering → drying → pelletizing
Large products such as drums, thick containers, pallets, lumps, and pipes may require primary size reduction before granulation.
أ كسارة بلاستيكية شديدة التحمل or rigid-plastic shredder can be used for thick-walled material, while long HDPE pipes often require a dedicated pipe shredding system.
For contaminated post-consumer rigid plastic, a Rigid Plastic Washing Line for PP, HDPE and PVC can integrate size reduction, washing, separation, and drying.
Main HDPE Recycling Challenges
Typical issues include:
- Paper and film labels
- Adhesive
- Oil
- Chemicals
- Metal components
- Different colors
- PP contamination
- Mineral-filled plastics
The required equipment therefore depends heavily on whether the feedstock consists of clean industrial scrap or contaminated post-consumer material.
#3 PVC — Polyvinyl Chloride
PVC is a versatile plastic used extensively in construction, infrastructure, flooring, electrical products, and industrial applications.
It exists in both rigid PVC و flexible PVC forms.
Common PVC Products
Typical PVC waste includes:
- Water and drainage pipes
- Window profiles
- Door profiles
- Wall panels
- الارضيات
- Cable insulation
- Vinyl sheets
- Flexible hoses
- Medical products
Why PVC Recycling Is Different
PVC contains chlorine as part of its polymer structure and may also contain significant quantities of additives such as:
- Plasticizers
- Stabilizers
- Fillers
- Pigments
- Impact modifiers
Different PVC formulations can therefore behave very differently during recycling.
Clean production scrap from PVC pipe or profile manufacturing is generally much easier to recycle than mixed post-consumer flexible PVC waste.
PVC Density
PVC usually has a density above 1.0 g/cm³ and therefore normally sinks in water.
Its actual density varies considerably depending on additives and fillers.
PVC Recycling Process
Clean rigid PVC scrap may be processed through:
Sorting → crushing → metal removal → fine grinding if required → classification → re-extrusion
Long PVC pipes and profiles present a feeding challenge for conventional crushers. A dedicated Crusher for PVC Pipe & Profiles allows long material to be fed horizontally for controlled size reduction.
Some PVC applications also require the crushed material to be reduced further into fine powder using a pulverizer.
Main PVC Recycling Challenges
The key challenge is maintaining a consistent PVC stream.
Mixing PVC with polymers such as PET, PE, or PP can reduce the quality of the recovered material and create processing problems downstream.
For this reason, effective polymer identification and sorting are especially important when processing mixed plastic waste.
#4 LDPE — Low-Density Polyethylene
LDPE is a flexible polyethylene widely used in packaging film.
Unlike rigid HDPE containers, LDPE waste is often thin, lightweight, dirty, and difficult to feed consistently into recycling machinery.
Common LDPE Products
LDPE and related flexible PE materials are commonly found in:
- Shopping bags
- Packaging film
- امتداد الفيلم
- Shrink film
- فيلم زراعي
- Greenhouse film
- Bubble wrap
- Flexible packaging
- Industrial film scrap
LDPE Density
Typical LDPE density is approximately 0.91–0.94 جرام/سم³, so it normally floats in water.
Why Film Recycling Is Challenging
Flexible plastic film creates several processing problems:
- Very low bulk density
- High moisture after washing
- Dirt and sand contamination
- Difficult continuous feeding
- Film wrapping around rotating components
- High transportation volume
- Inconsistent material flow
Agricultural film may contain particularly high levels of soil, sand, organic matter, and moisture.
LDPE Film Recycling Process
A typical process is:
Sorting → shredding → washing → friction washing → float separation → dewatering → squeezing/drying → densifying → pelletizing
For heavily contaminated flexible waste, a dedicated خط غسيل لإعادة تدوير أغشية البولي بروبيلين/البولي إيثيلين is normally more suitable than machinery designed for rigid plastics.
After washing, a film squeezer or densifier can reduce moisture and increase bulk density before extrusion.
#5 PP — Polypropylene
Polypropylene is another major recyclable thermoplastic and is widely used in both rigid and flexible products.
Common PP Products
Typical applications include:
- Bottle caps
- حاويات الطعام
- Buckets
- Crates
- Automotive components
- Battery cases
- Household products
- أكياس منسوجة PP
- FIBC jumbo bags
- Raffia
- Non-woven fabric
- مخلفات قولبة الحقن
PP Density
PP has one of the lowest densities among common plastics, typically around 0.89–0.92 جرام/سم³.
It therefore normally floats in water.
Can PP and PE Be Separated With Water?
Not reliably using ordinary water alone.
Both PP and most PE grades have densities below 1.0 g/cm³ and therefore tend to float in a standard sink-float tank.
This means that a simple water tank is highly effective for separating PP/PE from heavier polymers such as PET or PVC, but usually cannot provide precise PP-versus-PE separation.
When PP and PE must be separated from each other, additional techniques may be required depending on material condition and purity requirements.
PP Recycling Process
For rigid PP:
Sorting → shredding/crushing → washing → separation → drying → pelletizing
For PP woven bags or flexible materials:
Shredding → washing → friction cleaning → dewatering → squeezing/densifying → pelletizing
Clean PP production scrap may require only size reduction and extrusion, while contaminated post-consumer PP requires a more complete washing system.
#6 PS — Polystyrene
Polystyrene is often associated with foam packaging, but not all PS is foam.
Common forms include:
- General-purpose polystyrene (GPPS)
- High-impact polystyrene (HIPS)
- Expanded polystyrene (EPS)
- Extruded polystyrene (XPS)
Common PS Products
Applications include:
- Rigid food trays
- Disposable products
- HIPS housings
- Appliance components
- Refrigerator liners
- Protective packaging
- EPS foam boxes
- Insulation materials
PS Density
Solid PS resin typically has a density slightly above water and therefore generally sinks.
Foamed products such as EPS behave differently because their structure contains a large volume of air, giving the finished product a very low apparent bulk density.
Why EPS Recycling Is Different
EPS is extremely lightweight and bulky.
Transporting untreated EPS waste can therefore be inefficient because a truck or container may reach its volume limit long before reaching its weight capacity.
EPS recycling frequently includes a volume-reduction stage such as:
Crushing → compacting or hot melting → pelletizing
Densification greatly reduces storage and transportation volume before further processing.
Main PS Recycling Challenges
Challenges may include:
- Low bulk density
- Food contamination
- Mixed grades
- Flame retardants in some applications
- Other polymer contamination
- Difficult collection economics
Clean industrial PS or HIPS scrap can nevertheless be mechanically recycled when properly identified and separated.
#7 OTHER — ABS, PC, PA, PMMA, PLA and Other Plastics
Code 7 is often misunderstood.
It does not mean that the plastic is automatically a mixed material or that it cannot be recycled.
Instead, Code 7 acts as a broad category for plastics that do not fall under Codes 1 through 6.
Examples of Code 7 Plastics
Depending on the product and coding system, this category can include:
- ABS — Acrylonitrile Butadiene Styrene
- PC — Polycarbonate
- PA — Polyamide / Nylon
- PMMA — Acrylic
- PLA — Polylactic Acid
- Various engineering plastics
- Multilayer structures
- Certain polymer blends
These materials have very different properties and therefore cannot be treated as one recycling stream.
Can Code 7 Plastic Be Recycled?
Sometimes, yes.
A clean and well-sorted stream of industrial ABS, PC, PA, or PMMA scrap may be suitable for mechanical recycling.
The difficulty occurs when different Code 7 polymers are mixed together or when the exact resin composition is unknown.
For engineering plastics, accurate identification may require more sophisticated sorting or analytical methods before shredding, separation, and extrusion.
How Are Different Plastics Identified in a Recycling Plant?
Resin codes are useful when they are visible, but industrial recycling plants cannot rely entirely on printed numbers.
Labels may be missing, products may be broken, and industrial scrap may never have carried a resin identification symbol.
Several identification and separation methods are therefore commonly used.
1. Resin Identification Codes
RIC markings provide a quick initial indication of polymer type.
They are particularly useful for manually identifying intact packaging and molded products.
However, they should not be treated as a complete sorting solution.
2. Visual and Manual Sorting
Experienced operators can often identify materials using characteristics such as:
- Product type
- Color
- Rigidity
- الشفافية
- Surface appearance
- التطبيق النموذجي
Manual sorting is simple but becomes less practical at high throughput or when visually similar polymers are mixed.
3. Density and Sink-Float Separation
Density separation is one of the most widely used techniques in plastic recycling.
In a standard water-based sink-float tank:
- PP usually floats
- LDPE usually floats
- HDPE usually floats
- PET usually sinks
- PVC usually sinks
- Solid PS usually sinks
This makes sink-float separation especially useful in applications such as PET bottle recycling, where PET flakes can be separated from floating PP and PE caps.
However, density can be changed by fillers, additives, reinforcements, foaming, or multilayer construction.
أ خزان الفصل بالوعة العوامة should therefore be considered one part of a complete sorting process rather than a universal polymer separator.
4. NIR Optical Sorting
Near-infrared, or NIR, sorting systems analyze reflected light to identify many different polymer types automatically.
NIR technology is widely used in high-throughput sorting operations.
However, performance depends on factors such as:
- Surface condition
- Material color
- تلوث
- Product geometry
- Sensor configuration
Conventional NIR systems may also have difficulty identifying some carbon-black plastics.
5. FTIR Analysis
Fourier-transform infrared spectroscopy, or FTIR, can be used to identify unknown polymers by analyzing their infrared absorption spectrum.
FTIR is particularly useful for:
- Laboratory analysis
- Material verification
- Unknown industrial scrap
- Quality control
It is generally an identification tool rather than a bulk mechanical separation process.
6. Electrostatic Separation
After plastics have been properly size-reduced, cleaned, and dried, electrostatic separation can be used in certain applications to separate mixed polymer flakes according to differences in electrical behavior.
The suitability of the process depends strongly on:
- Polymer combination
- Particle size
- الرطوبة
- Surface cleanliness
- Material composition
Material testing is normally recommended before selecting an electrostatic separation system.
Why Correct Plastic Separation Matters
A recycling line does more than make plastic smaller.
The objective is to produce a recycled material with sufficiently consistent purity, moisture level, particle size, and composition for its intended downstream application.
Poor polymer separation can cause:
- Unstable extrusion
- Reduced mechanical properties
- Surface defects
- Color inconsistency
- Filter blockage
- Excessive reject rates
- Lower recycled material value
The required purity depends on the final product.
A recycling plant producing low-grade molded products may tolerate more contamination than a plant producing high-quality pellets, sheets, fibers, or bottle-grade material.
For this reason, the correct recycling process should always be designed around both the feedstock و required final product.
Typical Recycling Process by Plastic Type
| البلاستيك | Typical Recycling Route |
| زجاجات البولي إيثيلين تيريفثالات | Sorting → label removal → crushing → density separation → hot washing → drying |
| HDPE bottles | Sorting → crushing → washing → density separation → drying → pelletizing |
| HDPE drums/crates | Shredding → crushing → washing → drying → pelletizing |
| PVC pipes/profiles | Crushing → metal removal → grinding/pulverizing → reprocessing |
| LDPE film | Shredding → washing → dewatering → squeezing/densifying → pelletizing |
| PP rigid plastic | Crushing → washing → separation → drying → pelletizing |
| أكياس منسوجة PP | Shredding → washing → squeezing/densifying → pelletizing |
| EPS | Crushing → densifying/compacting → pelletizing |
| ABS/PC/PA/PMMA | Identification → sorting → shredding/crushing → separation as required → extrusion |
There is no single plastic recycling machine that is ideal for every feedstock.
How to Choose the Right Plastic Recycling Equipment
Before selecting a shredder, crusher, washing line, separation system, or pelletizer, several factors should be evaluated.
نوع البلاستيك
Determine whether the material is:
- حيوان أليف
- البولي إثيلين عالي الكثافة
- البولي إثيلين المنخفض الكثافة
- ص
- بولي كلوريد الفينيل
- ملاحظة
- عضلات المعدة
- الكمبيوتر
- السلطة الفلسطينية
- PMMA
- Mixed plastic
Whenever possible, avoid designing a recycling process around unidentified mixed material.
Material Form
The same polymer may require completely different equipment depending on its physical form.
For example, HDPE may arrive as:
- زجاجات
- Drums
- Crates
- المنصات
- Large lumps
- Pipes
LDPE may arrive as:
- Loose film
- Baled film
- فيلم زراعي
- امتداد الفيلم
- Production edge trim
Material dimensions, wall thickness, bulk density, and feeding behavior directly affect machine selection.
تلوث
Determine whether the material contains:
- Dirt
- Sand
- Paper
- العلامات
- Adhesive
- Oil
- Food
- Metal
- زجاج
- الخشب
- Other plastics
Clean factory scrap may require only crushing and pelletizing, while heavily contaminated post-consumer waste may require a complete washing and separation line.
Required Final Product
The recycling process should be designed around the desired output:
- Shredded pieces
- رقائق نظيفة
- Regrind
- Fine powder
- مادة مكثفة
- Recycled pellets
Equipment that is suitable for producing 20–50 mm shredded material is very different from a system designed to produce clean extrusion-grade pellets.
سعة
Specify the required production capacity in kg/h or tonnes/h.
Throughput affects:
- Machine size
- قوة المحرك
- Conveyor dimensions
- Washing tank dimensions
- Dryer capacity
- Extruder size
- Factory layout
- Utility requirements
Utilities and Site Conditions
A complete recycling project should also consider:
- الفولتية
- تكرار
- Three-phase power availability
- Water supply
- Wastewater treatment
- هواء مضغوط
- Heating requirements
- Available floor space
- Ceiling height
- Material storage
Evaluating these factors before equipment selection can prevent expensive modifications later.
Frequently Asked Questions About Plastic Recycling Codes
What do the numbers 1 through 7 on plastic mean?
They are Resin Identification Codes used to identify the primary plastic resin. Codes 1–6 represent several major resin families, while Code 7 covers other plastics outside those categories.
Does a recycling number mean the plastic is recyclable?
No. A resin identification number identifies the material; it does not guarantee that a collection or recycling system exists for that particular product.
Recyclability depends on the polymer, product design, contamination, regional collection infrastructure, and available processing technology.
Which plastic types float in water?
Unfilled PP, LDPE, and HDPE normally float because their densities are generally below 1.0 g/cm³.
PET, PVC, and solid PS generally sink.
Fillers, additives, foaming, and composite construction can change this behavior.
Can PP and PE be separated using a normal sink-float tank?
Not effectively in most cases because both PP and common PE grades normally float in water.
A standard water-based sink-float tank is more effective for separating floating PP/PE from heavier materials such as PET or PVC.
Which plastics are easiest to recycle?
Clean, single-polymer streams of PET, HDPE, PP, and PE are widely processed through mechanical recycling.
However, the condition of the material can be more important than the resin code alone. Clean industrial PP scrap may be much easier to recycle than heavily contaminated post-consumer PET, for example.
Is Code 7 plastic recyclable?
Some Code 7 plastics are recyclable.
Clean ABS, PC, PA, PMMA, and other engineering-plastic production scrap can often be mechanically recycled if the polymer is correctly identified and kept separate.
Mixed, multilayer, or unidentified Code 7 material is considerably more difficult to process.
Why is PVC contamination a concern in PET recycling?
PVC and PET have different processing characteristics. PVC contamination can negatively affect PET reprocessing and final product quality, making effective sorting important in high-purity PET recycling.
What machines are used for plastic recycling?
Depending on the feedstock, a recycling line may include:
- ناقلات
- تمزيق الورق
- Plastic crushers or granulators
- Trommel screens
- Magnetic separators
- Friction washers
- Hot washing systems
- Sink-float tanks
- Dewatering machines
- Thermal dryers
- Film squeezers
- مكثفات
- Optical or electrostatic separators
- Pelletizing systems
The correct configuration depends on the plastic type, contamination, required capacity, and target final product.
From Plastic Identification to a Complete Recycling Process
Understanding plastic recycling codes is a useful starting point, but industrial recycling requires more than simply identifying a number on a product.
Polymer type, density, contamination, physical form, particle size, moisture, and final purity requirements all influence how a recycling line should be designed.
A PET bottle recycling plant may rely heavily on density separation and hot washing. An LDPE film plant needs efficient washing, dewatering, and densification. Long PVC or HDPE pipes require specialized size-reduction equipment. Mixed engineering plastics may require advanced identification and separation before extrusion.
At Rumtoo, we design and manufacture plastic recycling equipment for a wide range of rigid and flexible plastic applications, including plastic shredders, crushers, washing lines, sink-float separation systems, drying equipment, and pelletizing lines.
If you are planning a recycling project, provide the plastic type, material photos, maximum dimensions, contamination level, required output size, target capacity, and local voltage/frequency. Based on this information, the recycling process and equipment configuration can be matched to the actual feedstock rather than relying on a one-size-fits-all solution.



