HDPEボトル洗浄 リサイクルライン
An automated HDPE bottle washing recycling line engineered for post-consumer resin (PCR) feedstocks, including detergent, milk, shampoo, and household-chemical bottles. Crushing, friction washing, density separation, and thermal drying are synchronised to turn contaminated plastics into clean rHDPE flakes—ready for extrusion, compounding, or direct feed into our プラスチックペレタイザー.
Modular infeed, high-torque wet crushing, optional hot washing, and closed-loop water treatment empower you to achieve premium flake purity even with heavy labels, caps, sand, and chemical residues in the stream.
Explore the Complete HDPE Bottle Washing Recycling Line
Why Our HDPE Bottle Recycling System Excels
- 安定した出力、低い運用コスト
連続搬送と PLC レシピにより、電力と水の消費を最適化しながらスループットを安定させます。.
- ボトルの残留物の徹底洗浄
Wet crushing, friction scrubbing, and optional hot washing remove oils, detergents, and odours to deliver cleaner rHDPE flakes.
- Label & Light Contaminant Removal
Air separation and screening reduce labels, films, paper, and dust—improving purity and downstream processing stability.
- 閉ループ水処理準備完了
排出量を削減し、コンプライアンスを簡素化するために、ろ過システムと再循環システムを統合するように設計されています。.
Standard HDPE Bottle Washing Process Flow
From baled post-consumer bottles to purified rHDPE flakes—each stage is configured to your contamination level and target flake purity.
- Debaling & Pre-sorting
ベールを開き、金属や大きすぎる不純物を取り除き、連続的な投入を安定させます。.
- 湿式粉砕
Reduce bottles to uniform flakes while flushing loose residues, sand, and dirt in a high-water-volume chamber.
- 摩擦洗浄
High-speed mechanical scrubbing (over 1000 RPM) aggressively detaches labels, glued paper fibres, and stubborn dirt.
- 温水洗浄（オプション）
Chemical thermal washing softens glues and extracts oils, dairy fats, and stubborn detergents, ensuring food-grade or premium rHDPE.
- 沈下・浮上分離
Density separation floats the targeted HDPE/PP while sinking heavier foreign plastics like PET, PVC, and metals.
- Dewatering & Thermal Drying
Automated centrifugal dewatering coupled with hot air drying reduces surface moisture to below 1%, preparing flakes for silos.
Inside the Line: Core Recycling Equipment Composition
A professional HDPE bottle washing recycling line is constructed from heavy-duty modules—each engineered for maximum decontamination, rigorous density separation, and energy-efficient drying.
| 機器コンポーネント | 主な機能 |
|---|---|
| ベールオープナー/供給コンベア | ベール（オプション）を開き、ラインへの安定した連続供給を保証します。. |
| プレウォッシャー/トロンメル（オプション） | 砂、石、緩んだ土を早めに除去して、下流の機械を保護し、水負荷を軽減します。. |
| 湿式粉砕機/造粒機 | ボトルのサイズを縮小しながら、緩い汚染物質を洗い流し、下流の洗浄を効率的に行います。. |
| フリクションワッシャー | 高速洗浄により、頑固な残留物、紙の繊維、フレークの残りの汚れを除去します。. |
| ホットウォッシャー（オプション） | Improves decontamination for oily or detergent-heavy bottles using heated water and controlled chemistry. |
| 沈下浮上分離タンク | 密度分離では、通常、HDPE/PP は浮き、PET/PVC および重い汚染物質は沈みます。. |
| Rinse & Transfer Screw | 一定の滞留時間を維持しながら、フレークをすすぎ、段階間で材料を移動します。. |
| 遠心脱水 | 表面水を機械的に除去し、熱乾燥のエネルギー需要を削減します。. |
| Thermal Dryer & Air Transport | 熱風乾燥によりフレークの水分含有量が低くなり、保管場所まで搬送されます。. |
| ジグザグ/エアクラシファイア | ラベル、フィルム、軽い部分を取り除いて、最終的な純度を高めます。. |
| サイロ/袋詰めステーション | 完成した HDPE フレークを保管および梱包し、物流を容易にし、ペレット化ラインに安定して供給します。. |
| PLC制御システム | インターロック、レシピ、アラーム、オプションのリモート診断のための集中 HMI/PLC 制御。. |
Supported Materials & Incoming Feedstock
- PCR HDPE Bottles
Milk jugs, detergent bottles, heavy-duty shampoo containers, and other daily chemical packaging laden with residues.
- Mixed Material Bales
Handles bales containing labels, caps, rings, and mixed plastics by efficiently classifying PP/PE from heavier contaminants.
- 硬質PP/PE容器
The system's robust crushers simultaneously accommodate jerrycans, drums, and rigid plastic packaging fractions.
Commercial Value of Recycled rHDPE Flakes
Producing high-purity rHDPE flakes unlocks highly profitable resale markets, secures circular supply chains, and fulfills corporate ESG and packaging recycled-content mandates.
- rHDPE Flake & Pellet Producers
Produce cleaner, more consistent flakes to supply extrusion/pelletising lines for packaging, pipe, sheet, and injection-grade compounds.
- Toll Washing & Contract Processing
Run multi-customer bottle streams with traceable recipes and repeatable quality targets—ideal for recyclers scaling capacity.
- Municipal & MRF Upgrading
Upgrade mixed bottle streams into higher-value HDPE flakes, improving diversion rates and commodity resale value.
- Brand PCR & ESG Supply
Support recycled-content targets by supplying stable PCR HDPE feedstock for blow-moulding and injection applications.
Future Innovations in HDPE Bottle Recycling
- インテリジェント化の強化
Integration of AI and IoT for smarter process control, predictive maintenance, and data-driven optimisation.
- 効率の最大化
Continuous innovation to improve throughput capacity while simultaneously reducing energy consumption and operational costs.
- 環境の持続可能性
Adoption of eco-friendly cleaning agents and advanced water filtration systems, aiming for near-zero discharge.
- モジュール性とカスタマイズ
Emphasis on modular designs allowing for easier customisation, scalability, and upgrades to meet evolving client needs.
Tangible Environmental & Economic Benefits
- プラスチック廃棄物の削減
Significantly diminishes the volume of plastic ending up in landfills or polluting natural ecosystems, helping to alleviate environmental strain.
- 天然資源の保護
Lessens the demand for virgin petroleum-based resources, reducing the carbon footprint associated with new plastic production.
- サーキュラー・エコノミーの推進
Transforms waste materials back into valuable resources, encouraging sustainable manufacturing and consumption patterns.
- 高い投資収益率
Generates revenue from the sale of recycled flakes and lowers disposal costs, delivering significant economic benefits and a swift ROI.
Please note: Equipment configuration and the specific process flow will be carefully optimised according to the characteristics of your raw materials and desired output.
FAQs on HDPE Bottle Washing Recycling
It is designed for post-consumer HDPE bottles (milk, detergent, shampoo, household chemicals), typically with labels and closures attached. Feedstock can be baled or loose, and we can tailor infeed and washing stages based on contamination level and target purity.
Multi-stage friction washing, optional hot washing, and density separation reduce labels, oils, and residues. Final cleanliness depends on incoming material, but the line is configured to deliver low contamination and low moisture flakes for pelletising or compounding.
Yes. Air classification targets labels and light fractions, while sink-float separation helps remove heavier plastics (typically PET/PVC) from HDPE/PP. For higher-purity requirements, optional sorting and metal detection can be integrated upstream.
Central PLC with touchscreen HMI provides recipe control, safety interlocks, and real-time monitoring of water, energy, and throughput. Remote diagnostics and data logging can be included for predictive maintenance.
Washing Line Technical Parameters
Specific technical parameters can vary based on the model and customisation. For detailed specifications, please refer to individual product sheets or contact us.
| 入力容量 | 500kg/h | 1000kg/h | 1500kg/h | 2000kg/時 |
|---|---|---|---|---|
| 必要なスペース | 42m×10m×6m | 50m×15m×6m | 55m×16m×6m | 60m×18m×6m |
| オペレーター | 3〜4人 | 5〜6人 | 5〜6人 | 5〜6人 |
| 設置電力 | 150～200kW | 250～300kW | 370kW | 450～500kW |
| 水循環（T/H） | 2 | 3 | 4 | 5 |
よりクリーンな未来へのコミットメント
The HDPE bottle washing recycling line plays an indispensable role in tackling plastic pollution and supporting the circular economy. As technology advances, these lines will continue to improve in efficiency, automation, and water management—helping recyclers deliver higher-quality PCR materials.
"Thanks to our innovative washing technology, we provide reliable and remarkably efficient recycling solutions. Our unwavering commitment ensures our processes are environmentally friendly, sustainable, and consistently deliver superior quality results."
Enquiries & Quotations
保証： All HDPE bottle washing recycling systems include a 1-year limited warranty and lifetime technical support.
Share your bottle type, contamination profile (labels, caps, sand, oil/detergent), and throughput target. We will configure the optimal washing line with layout, utilities, timeline, and investment details.
