For manufacturers of PVC conduits, profiles, and gutters, scrap generation is inevitable. However, recycling long, rigid items presents a safety and logistical challenge. Standard vertical hoppers require pre-cutting 6-meter pipes into 1-meter sections—a labor-intensive and dangerous process.
The PVC Pipe Horizontal Crusher eliminates this bottleneck. Designed by Rumtoo engineers specifically for linear profiles, this machine allows for the direct feeding of full-length pipes, transforming a multi-step manual process into a single automated operation.
The Horizontal Advantage
Unlike traditional top-fed granulators, the horizontal crusher utilizes a side-feeding trough and a pneumatic traction system.
- Safety Logic: Operators feed the pipe into a low-level trough. Once the sensors detect the material, a hydraulic or pneumatic arm pushes the pipe into the cutting chamber. The operator remains at a safe distance from the rotor at all times.
- Anti-Kickback: The rotor geometry is designed to “nibble” the end of the pipe rather than grabbing the entire piece. This prevents the dangerous “kickback” effect common in standard crushers when processing long items.
Technical Specifications
- Rotor Design: A multi-blade configuration ensures a high cutting frequency, essential for brittle materials like PVC.
- Capacity: Capable of processing 4-8 pipes simultaneously depending on diameter, with throughputs ranging from 500kg/h to 1500kg/h.
- Dust Control: PVC dust is corrosive and hazardous. Our horizontal systems include integrated dust collection ports near the cutting chamber to maintain air quality.
Economic Impact
Implementing a horizontal crusher directly impacts the bottom line:
* Labor Reduction: Eliminates the need for a dedicated “saw man” to pre-cut pipes.
* Material Recovery: Direct recycling of production scrap (start-up lumps, off-spec pipes) allows for immediate re-introduction into the mixer, reducing virgin resin purchase costs.
Conclusion
The specialized nature of the PVC Pipe Horizontal Crusher makes it an indispensable asset for extrusion plants. It converts a safety hazard into a streamlined recovery process, ensuring that your long scrap is processed as efficiently as your production line runs.
