خط تحبيب ثنائي المراحل من البولي بروبيلين الصلب/البولي إيثيلين عالي الكثافة
Convert washed rigid PP and HDPE flakes into dense, reusable pellets with a line designed for stronger degassing, finer filtration, and more stable long-run performance.
- Two-stage extrusion improves melt filtration and pellet purity.
- Dual-zone vacuum degassing reduces moisture and residual volatiles.
- Water-ring pelletizing supports dense, uniform finished pellets.
Maximize Purity & Efficiency
The two-stage design is built to raise pellet quality, reduce contamination carryover, and improve line stability across demanding rigid flake streams.
جودة أعلى للكريات
Produces denser, more uniform pellets with improved melt stability for higher-value downstream applications.
Automated & Stable Operation
Controlled feeding and process logic help reduce blockages and keep throughput more consistent.
الترشيح المتقدم على مرحلتين
Primary and secondary filtration stages help remove both coarse and fine contaminants.
أقصى كفاءة لإزالة الغازات
Dual-zone vacuum design improves removal of moisture, residual inks, and volatiles from washed flakes.
عملية مبسطة: من الرقائق إلى الكريات
A controlled four-step workflow converts washed rigid flakes into cleaner, reusable pellets with stronger degassing and more reliable melt conditioning.
التغذية المتسقة
Washed flakes are delivered into the extruder through controlled feeding for more stable load conditions.
Plasticizing & Degassing
The first extruder melts the plastic and removes moisture and volatiles through vacuum degassing.
ترشيح الذوبان على مرحلتين
The second stage refines the melt and improves cleanliness before pellet formation.
Pelletizing & Drying
The water-ring pelletizer cuts the melt into pellets which are then cooled and dried for packaging or reuse.
الأداء على مرحلتين مقابل الأداء على مرحلة واحدة
The additional extrusion, degassing, and filtration stages improve pellet consistency and reduce downtime in more demanding rigid flake applications.
| ميزة | آلة التكوير التقليدية أحادية المرحلة | Advanced Two-Stage Pelletizer |
|---|---|---|
| كفاءة إزالة الغازات | Limited; residual moisture and volatiles remain more easily. | Stronger dual-zone vacuum degassing improves melt stability. |
| الترشيح الذائب | Basic single-screen filtration with more frequent clogging. | Coarse and fine filtration stages reduce contamination carryover. |
| جودة الحبيبات النهائية | More prone to voids, gels, or visible impurities. | Denser, more uniform pellets suitable for higher-value reuse. |
| استقرار التشغيل | More sensitive to feed variation and unstable material quality. | Improved feeding control and staged processing support steadier throughput. |
مكونات أساسية مصممة بدقة هندسية
ناقل لولبي متغير التردد
Provides more controlled feeding to help the extrusion stages run smoothly.
الطارد الأساسي
Melts and homogenizes the flakes while carrying out the initial degassing and filtration work.
الطارد الثانوي
Improves melt purity and stability before final pelletizing.
إزالة الغازات بالتفريغ ثنائي المنطقة
Supports more effective removal of moisture, residual volatiles, and trapped gases.
آلة تكوير حلقات الماء
Transforms the molten polymer into more consistent granules with stable cutting performance.
نظام التجفيف بالطرد المركزي
Removes surface water from the pellets to prepare them for storage or direct reuse.
نظرة عامة على المعدات
Complete Two-Stage Pelletizing Layout
This configuration integrates feeding, two-stage extrusion, melt filtration, water-ring pelletizing, and drying in one practical production layout.
Stable Pellet Formation and Drying
The die-face pelletizing and drying section is arranged to support consistent cutting, fast moisture removal, and easier pellet collection.
Technical Specifications & Models
| المواد المطبقة | Rigid PP, HDPE, HIPS, ABS flakes (<12 mm) |
| سعة الإخراج | 300-1000 kg/h (varies by model and material) |
| قطر برغي الطارد الأساسي | 120 mm - 180 mm |
| قطر برغي الطارد الثانوي | 110 mm - 170 mm |
| قوة المحرك الرئيسي | 90 kW - 250 kW |
| نظام إزالة الغازات | High-efficiency dual-zone vacuum degassing |
| طريقة الترشيح | Two-stage plate-type hydraulic screen changer |
| طريقة تكوين الأكياس | Die-face water-ring pelletizing |
| طريقة التبريد | Recirculating water cooling system |
| Safety & Compliance | CE-certified configuration with interlocks and emergency stops. |
| نموذج | القدرة (كجم/ساعة) | الطارد الأساسي (مم) | الطارد الثانوي (مم) | قوة المحرك الرئيسي (كيلوواط) |
|---|---|---|---|---|
| تي إس إس-300 | 300-400 | 120 | 110 | 90 |
| تي إس إس-500 | 500-600 | 150 | 140 | 160 |
| تي إس إس-800 | 800-1000 | 180 | 170 | 250 |
نجاح العميل: جودة حبيبات فائقة
"The two-stage pelletizing line helped us improve final pellet quality and reduce screen change frequency. We now achieve more stable output for higher-value rigid HDPE applications."
Operations Manager, European Plastics Recycler
شاهد خط إنتاج الكريات أثناء العمل
أسئلة مكررة
ما هي أنواع البلاستيك التي تستطيع هذه الآلة معالجتها؟
This line is designed for washed rigid PP and HDPE flakes, and it can also be adapted for rigid plastics such as HIPS and ABS depending on the material condition.
ما هي ميزة النظام المكون من مرحلتين مقارنة بالنظام المكون من مرحلة واحدة؟
A two-stage system offers stronger degassing and finer melt filtration, helping improve pellet purity, reduce contamination carryover, and lower screen change frequency.
هل تقدمون خدمات التثبيت والتدريب؟
Yes. Installation, commissioning, and operator training are available to help the line reach stable production faster.
ما هي فترة الضمان؟
New recycling machines typically include a 12-month warranty for manufacturing defects and supported components, with ongoing technical support and spare parts service available.
الضمان والتركيب
12-Month Warranty Support
Warranty coverage is available for manufacturing defects and supported components under standard service terms.
التشغيل والتدريب
On-site installation guidance, startup support, and operator training can be arranged according to project needs.
Request Custom Quote & Layout
Share your material type, hourly output target, and pellet quality requirements. We will recommend the right two-stage pelletizing configuration for your project.
