Pisau Pengganti untuk Granulator Plastik
Jaga granulator Anda tetap prima Mesin Granulator Plastik memotong dengan bersih dan efisien. Kami memasok pisau rotor dan stator yang terbuat dari baja perkakas premium dengan penggerindaan presisi, kekerasan stabil, dan waktu penyelesaian cepat — disesuaikan dengan dimensi dan pola pemasangan Anda.
- SKD11, D2, DC53, and high-speed tool steel options for stable wear life.
- Custom length, width, thickness, and mounting hole patterns tailored to your machine.
- Ready stock for common standard sizes with fast turnaround on custom orders.
Dirancang untuk Realita Komponen yang Aus
Kualitas bilah berdampak langsung pada throughput, fines, penggunaan energi, dan waktu henti. Pisau ini dirancang untuk kinerja pemotongan yang berulang dalam lingkungan daur ulang yang menuntut.
-
Masa Pakai yang Stabil
Tool-steel selection and controlled vacuum heat treatment deliver consistent hardness (HRC 56–60) and toughness for longer edge retention.
-
Pas Presisi
Accurate thickness, flatness, hole alignment, and bevel angles help keep the cutting gap stable and reduce machine vibration.
-
Potongan Lebih Bersih, Serbuk Halus Lebih Sedikit
Sharper geometry and correct relief reduce dust and fines, improving downstream washing and pelletizing line performance.
-
Siklus Penggantian Cepat
Common sizes ship quickly from stock; custom production is streamlined with drawings or samples to minimize downtime.
What We Supply: Rotor & Stator Knives
We supply complete replacement knife sets for granulators and crushers, matched to your feedstock and chamber geometry.
Matched Rotor & Bed Knife Sets
Consistent regrind size requires precise clearance between rotor knives and stationary bed knives. We manufacture matched sets with uniform grinding angles to maintain an even cutting gap across the entire rotor length.
Custom CNC Machining & Tolerances
From counterbored bolt holes and threaded inserts to specialized double-beveled shearing profiles, every knife is machined to tight tolerances for secure seat engagement and drop-in compatibility.
Tool Steel Options & Selection Guide
Pemilihan tergantung pada abrasivitas, kontaminasi, beban impak, dan umur ketajaman yang dibutuhkan. Bagikan material Anda dan kami akan merekomendasikan yang paling cocok.
| Steel Grade | Terbaik Untuk | Hardness Range | Performance Notes |
|---|---|---|---|
| SKD11 | General-purpose hard plastics & mixed regrind | HRC 56–58 | Keseimbangan sempurna antara ketangguhan dan ketahanan aus; pilihan workhorse yang andal. |
| D2 | Abrasive feeds & longer wear targets | HRC 58–60 | Higher wear resistance; recommended when contamination or mineral fillers increase abrasion. |
| DC53 | Heavy-shock & tough plastic scrap | HRC 60–62 | Superior toughness over D2; resists chipping under high-impact purgings and thick profiles. |
| W18 / HSS | Specific high-wear or elevated temperature feeds | HRC 62–64 | Offered for specialized continuous operations upon request; selection depends on process conditions. |
Custom materials (e.g., tungsten-carbide brazed inserts or specialized alloy coatings) can be evaluated based on your feedstock economics.
How to Order: Fast Quote Checklist
Semakin akurat input yang diberikan, semakin baik hasil pemasangan dan pemotongannya. Gambar atau sampel sangat ideal.
Length × width × thickness, plus grinding tolerances if available.
Hole positions, center-to-center distances, countersinks, keyways, and orientation.
Primary bevel angle, relief angle, and single or double-sided cutting edges.
Jenis plastik, kelembapan, bahan pengisi, kontaminasi pasir/logam, dan kapasitas produksi yang diharapkan.
Pertanyaan yang Sering Diajukan
Key information about blade lifespan, steel selection, custom fit, and lead times.
Ganti atau regrind tangkar saat Anda melihat peningkatan serupa, penggunaan tenaga yang tinggi, kualitas potong yang buruk, berlebihan suhu, atau sering terjebak. Banyak operator mengatur pemeriksaan melalui jam berjalan dan kerusakan material.
Yes. We manufacture rotor knives, bed knives (stator), and counter knives to your drawing or sample, including custom lengths, thicknesses, mounting holes, and bevel angles.
SKD11 adalah pilihan yang seimbang untuk kekuatan dan kehidupan pengerjaan di berbagai plastik keras. D2 menawarkan kekebalan serupa yang tinggi untuk pakan yang serupa abrasif atau kontaminasi. Kami menyarankan berdasarkan material, kontaminasi, dan target throughput Anda.
Kirim dimensi pisau (L/P/T), pola lubang, sudut bevel/relief, jumlah, material yang diproses, dan model mesin Anda. Gambar atau contoh memberikan keterangan harga yang paling cepat dan akurat.
Yes—common knife sizes are often available for quick shipment. For custom geometry or uncommon hole patterns, we manufacture to drawing or sample.
Yes. Matching bevel/relief angle and thickness is critical for cut quality. Provide your current knife spec (or send a sample) and we will replicate it.
Kami dapat merekomendasikan interval pengasahan ulang dan geometri penajaman berdasarkan material dan kapasitas produksi Anda. Rotasi yang tepat dan pengaturan celah yang konsisten biasanya memperpanjang masa pakai.
Lead time depends on steel grade and quantity. Share your specification using the form below and we will reply with lead time and shipping options.
Quality Guarantee & Technical Support
-
Material & Hardness Certification
Every batch undergoes rigorous Rockwell hardness testing and ultrasonic flaw detection. Material test reports (MTR) provided on request.
-
Resharpening & Installation Guidance
We provide professional sharpening angle recommendations, blade gap adjustment tolerances, and torque specifications for mounting bolts.
Minta Harga & Lead Time
Send your knife dimensions (or upload drawing/sample details) and we’ll confirm the specification, steel option, and delivery schedule.
