Pencucian Botol HDPE Jalur Daur Ulang
An automated HDPE bottle washing recycling line engineered for post-consumer resin (PCR) feedstocks, including detergent, milk, shampoo, and household-chemical bottles. Crushing, friction washing, density separation, and thermal drying are synchronised to turn contaminated plastics into clean rHDPE flakes—ready for extrusion, compounding, or direct feed into our Pelet Plastik.
Modular infeed, high-torque wet crushing, optional hot washing, and closed-loop water treatment empower you to achieve premium flake purity even with heavy labels, caps, sand, and chemical residues in the stream.
Explore the Complete HDPE Bottle Washing Recycling Line
Why Our HDPE Bottle Recycling System Excels
- Output Stabil, Biaya Operasional Lebih Rendah
Sistem pengangkutan kontinu dan resep PLC menstabilkan kapasitas produksi sekaligus mengoptimalkan konsumsi daya dan air.
- Pembersihan Mendalam untuk Sisa-sisa dalam Botol
Wet crushing, friction scrubbing, and optional hot washing remove oils, detergents, and odours to deliver cleaner rHDPE flakes.
- Label & Light Contaminant Removal
Air separation and screening reduce labels, films, paper, and dust—improving purity and downstream processing stability.
- Sistem Pengolahan Air Tertutup Siap Digunakan
Dirancang untuk mengintegrasikan sistem filtrasi dan resirkulasi guna mengurangi pembuangan dan menyederhanakan kepatuhan.
Standard HDPE Bottle Washing Process Flow
From baled post-consumer bottles to purified rHDPE flakes—each stage is configured to your contamination level and target flake purity.
- Debaling & Pre-sorting
Buka bal jerami, buang logam/kotoran berukuran besar, dan stabilkan pemasukan secara terus menerus.
- Penghancuran Basah
Reduce bottles to uniform flakes while flushing loose residues, sand, and dirt in a high-water-volume chamber.
- Pencucian Gesekan
High-speed mechanical scrubbing (over 1000 RPM) aggressively detaches labels, glued paper fibres, and stubborn dirt.
- Pencucian dengan Air Panas (Opsional)
Chemical thermal washing softens glues and extracts oils, dairy fats, and stubborn detergents, ensuring food-grade or premium rHDPE.
- Pemisahan Tenggelam-Apung
Density separation floats the targeted HDPE/PP while sinking heavier foreign plastics like PET, PVC, and metals.
- Dewatering & Thermal Drying
Automated centrifugal dewatering coupled with hot air drying reduces surface moisture to below 1%, preparing flakes for silos.
Inside the Line: Core Recycling Equipment Composition
A professional HDPE bottle washing recycling line is constructed from heavy-duty modules—each engineered for maximum decontamination, rigorous density separation, and energy-efficient drying.
| Komponen Peralatan | Fungsi Utama |
|---|---|
| Pembuka Bal / Konveyor Pengumpan | Membuka bal jerami (opsional) dan memastikan pengumpanan yang stabil dan berkelanjutan ke dalam jalur produksi. |
| Pra-mesin cuci / Trommel (Opsional) | Menyingkirkan pasir, batu, dan tanah gembur sejak dini untuk melindungi mesin di hilir dan mengurangi beban air. |
| Penghancur Basah / Granulator | Mengecilkan ukuran botol sekaligus membersihkan kontaminasi yang lepas untuk pencucian hilir yang efisien. |
| Mesin Cuci Gesekan | Penggosokan berkecepatan tinggi menghilangkan residu membandel, serat kertas, dan kotoran yang tersisa dari serpihan. |
| Mesin Cuci Air Panas (Opsional) | Improves decontamination for oily or detergent-heavy bottles using heated water and controlled chemistry. |
| Tangki Pemisahan Sink-Float | Pemisahan berdasarkan densitas di mana HDPE/PP biasanya mengapung sedangkan PET/PVC dan kontaminan berat tenggelam. |
| Rinse & Transfer Screw | Membilas serpihan dan memindahkan material antar tahapan sambil mempertahankan waktu tinggal yang konsisten. |
| Pengeringan Sentrifugal | Secara mekanis menghilangkan air permukaan untuk mengurangi kebutuhan energi pengeringan termal. |
| Thermal Dryer & Air Transport | Pengeringan udara panas menurunkan kadar air pada serpihan dan mengantarkannya ke tempat penyimpanan. |
| Pengklasifikasi Udara Zig-Zag | Menghilangkan label, lapisan film, dan fraksi ringan untuk meningkatkan kemurnian akhir. |
| Stasiun Silo / Pengemasan | Menyimpan dan mengemas serpihan HDPE jadi untuk memudahkan logistik dan pasokan yang stabil ke jalur pembuatan pelet. |
| Sistem Kontrol PLC | Kontrol HMI/PLC terpusat untuk interlock, resep, alarm, dan diagnostik jarak jauh opsional. |
Supported Materials & Incoming Feedstock
- PCR HDPE Bottles
Milk jugs, detergent bottles, heavy-duty shampoo containers, and other daily chemical packaging laden with residues.
- Mixed Material Bales
Handles bales containing labels, caps, rings, and mixed plastics by efficiently classifying PP/PE from heavier contaminants.
- Kontainer PP/PE Kaku
The system's robust crushers simultaneously accommodate jerrycans, drums, and rigid plastic packaging fractions.
Commercial Value of Recycled rHDPE Flakes
Producing high-purity rHDPE flakes unlocks highly profitable resale markets, secures circular supply chains, and fulfills corporate ESG and packaging recycled-content mandates.
- rHDPE Flake & Pellet Producers
Produce cleaner, more consistent flakes to supply extrusion/pelletising lines for packaging, pipe, sheet, and injection-grade compounds.
- Toll Washing & Contract Processing
Run multi-customer bottle streams with traceable recipes and repeatable quality targets—ideal for recyclers scaling capacity.
- Municipal & MRF Upgrading
Upgrade mixed bottle streams into higher-value HDPE flakes, improving diversion rates and commodity resale value.
- Brand PCR & ESG Supply
Support recycled-content targets by supplying stable PCR HDPE feedstock for blow-moulding and injection applications.
Future Innovations in HDPE Bottle Recycling
- Peningkatan Kecerdasan
Integration of AI and IoT for smarter process control, predictive maintenance, and data-driven optimisation.
- Efisiensi Maksimal
Continuous innovation to improve throughput capacity while simultaneously reducing energy consumption and operational costs.
- Ketahanan lingkungan
Adoption of eco-friendly cleaning agents and advanced water filtration systems, aiming for near-zero discharge.
- Modularitas dan Kustomisasi
Emphasis on modular designs allowing for easier customisation, scalability, and upgrades to meet evolving client needs.
Tangible Environmental & Economic Benefits
- Mengurangi Limbah Plastik
Significantly diminishes the volume of plastic ending up in landfills or polluting natural ecosystems, helping to alleviate environmental strain.
- Menghemat Sumber Daya Alam
Lessens the demand for virgin petroleum-based resources, reducing the carbon footprint associated with new plastic production.
- Mendorong Ekonomi Sirkular
Transforms waste materials back into valuable resources, encouraging sustainable manufacturing and consumption patterns.
- Tinggi Pengembalian Investasi (ROI)
Generates revenue from the sale of recycled flakes and lowers disposal costs, delivering significant economic benefits and a swift ROI.
Please note: Equipment configuration and the specific process flow will be carefully optimised according to the characteristics of your raw materials and desired output.
FAQs on HDPE Bottle Washing Recycling
It is designed for post-consumer HDPE bottles (milk, detergent, shampoo, household chemicals), typically with labels and closures attached. Feedstock can be baled or loose, and we can tailor infeed and washing stages based on contamination level and target purity.
Multi-stage friction washing, optional hot washing, and density separation reduce labels, oils, and residues. Final cleanliness depends on incoming material, but the line is configured to deliver low contamination and low moisture flakes for pelletising or compounding.
Yes. Air classification targets labels and light fractions, while sink-float separation helps remove heavier plastics (typically PET/PVC) from HDPE/PP. For higher-purity requirements, optional sorting and metal detection can be integrated upstream.
Central PLC with touchscreen HMI provides recipe control, safety interlocks, and real-time monitoring of water, energy, and throughput. Remote diagnostics and data logging can be included for predictive maintenance.
Washing Line Technical Parameters
Specific technical parameters can vary based on the model and customisation. For detailed specifications, please refer to individual product sheets or contact us.
| Kapasitas Masukan | 500kg/jam | 1000kg/jam | 1500kg/jam | 2000kg/jam |
|---|---|---|---|---|
| Ruang yang Diperlukan | 42m×10m×6m | 50m×15m×6m | 55m×16m×6m | 60m×18m×6m |
| Operator | 3-4 orang | 5-6 orang | 5-6 orang | 5-6 orang |
| Daya Instalasi | 150-200kW | 250-300kW | 370kW | 450-500kW |
| Sirkulasi Air（T/Jam） | 2 | 3 | 4 | 5 |
Komitmen Kami untuk Masa Depan yang Lebih Bersih
The HDPE bottle washing recycling line plays an indispensable role in tackling plastic pollution and supporting the circular economy. As technology advances, these lines will continue to improve in efficiency, automation, and water management—helping recyclers deliver higher-quality PCR materials.
"Thanks to our innovative washing technology, we provide reliable and remarkably efficient recycling solutions. Our unwavering commitment ensures our processes are environmentally friendly, sustainable, and consistently deliver superior quality results."
Enquiries & Quotations
Jaminan: All HDPE bottle washing recycling systems include a 1-year limited warranty and lifetime technical support.
Share your bottle type, contamination profile (labels, caps, sand, oil/detergent), and throughput target. We will configure the optimal washing line with layout, utilities, timeline, and investment details.
