Belt Conveyor Systems for Plastic Recycling
Heavy-duty, customized belt conveyors designed to transfer scrap plastics, baled bottles, film flakes, and regrind between size reduction, sorting, and washing stages.
- Wear-resistant multi-ply PVC/rubber belts engineered for sharp rigid flakes and abrasive scrap.
- Variable Frequency Drive (VFD) speed control synchronizes transfer across processing machines.
- Seamless integration with overband magnetic separators, metal detectors, and sorting platforms.
Why Choose Rumtoo Belt Conveyors?
Engineered specifically for scrap plastics, films, bottles, and regrind—delivering reliable transfer and extended operational lifespan.
- Customizable Layouts
Horizontal, inclined, swan-neck, and cleated configurations tailored precisely to your facility height and processing footprint.
- Abrasion-Resistant Belting
Multi-ply heavy-duty PVC or vulcanized rubber belts resistant to oils, chemicals, puncture, and sharp plastic regrind.
- VFD Speed Regulation
Integrated variable speed drives match conveyance rates to downstream granulator capacity or manual sorting speeds.
- Rigid Steel Frame
Laser-cut structural steel or optional stainless steel channel framework ensures vibration-free transport and perfect belt tracking.
- Seamless System Integration
Pre-engineered mounting points for overband magnetic separators, metal detector tunnels, optical sensors, and skirtboards.
- Energy-Efficient Drives
Equipped with high-efficiency IP55 / IE3 gearmotors matched precisely to load requirements, reducing plant kilowatt consumption.
How Belt Conveyors Work & Key Components
Belt conveyors utilize motorized drive pulleys and tensioned endless belts supported by steel idler rollers to provide stable material transit.
Engineered for Continuous Industrial Duty
A synchronized assembly of precision components designed to eliminate tracking drift, minimize wear, and handle shock loading from bulky scrap.
- Drive Pulley & Motor: Heavy-duty motorized drive pulley delivers high continuous traction under dense scrap loading.
- Idler Rollers & Skid Plates: Precision-machined steel rollers with labyrinth seals minimize frictional drag and belt sag.
- Specialized Belt Deck: Smooth belts for manual sorting tables, or chevron/T-cleated belts with corrugated sidewalls for steep incline feeding.
- Structural Steel Frame: Formed steel channel frame with industrial anti-corrosion coating guarantees rigid alignment.
Applications Across Plastic Recycling Lines
Conveyors serve as the critical transport arteries connecting each unit operation.
-
Bale & Raw Bottle Infeed
Transports unbaled plastic bottles, film bales, and bulk waste from tipping floors into initial shredders or chain conveyors.
-
Manual & Optical Sorting Lines
Wide, flat-bed conveyors operating at controlled speeds allow operators or optical sensors to easily identify and eject contaminants.
-
Crusher & Granulator Infeed
Inclined cleated conveyors fitted with tunnel metal detectors feed pre-sorted plastics directly into the granulator hopper.
-
Washing & Dewatering Transfer
Corrosion-resistant conveyor sections transport wet flakes between sink-float tanks, friction washers, and spin dryers.
Main Technical Parameters
Conveyor length, width, incline angle, and speed are fully customizable to meet facility requirements.
| Parameter | Standard Specification | Customizable Range |
|---|---|---|
| Belt Width | 600 mm / 800 mm / 1,000 mm | 500 mm – 2,000 mm |
| Conveyor Length | 4,000 mm – 12,000 mm | 3 m – 50 m |
| Incline Angle | 0° (Horizontal) – 30° (Inclined) | Up to 45° with corrugated sidewalls & cleats |
| Conveying Speed | 10 – 30 m/min | 0.1 – 1.5 m/s (Variable via VFD) |
| Drive Motor Power | 1.5 kW – 7.5 kW | 1.5 kW – 22 kW (Application dependent) |
| Belt Material | High-Durability PVC / Heavy-Duty Rubber | PU food-grade, heat-resistant, or oil-resistant |
| Frame Construction | Heavy-duty carbon steel painted | SUS304 / SUS316 stainless steel optional |
| Optional Accessories | Cleats, sidewalls, hopper skirtboards | Overband magnet, metal detector, emergency pull cords |
Equipment Gallery
High-grade construction and custom configurations built for industrial recycling operations.
Frequently Asked Questions
They move material between stages such as shredding, sorting, washing, drying, and packing. A well-designed conveyor layout keeps the line continuous and reduces manual handling.
Common options include wear-resistant rubber or PVC belts with sealed edges. Optional features can include cleats (barrier strips), side walls, and incline or decline sections for your plant layout.
Yes. Length, width, incline, speed control, and frame configuration can be tailored to throughput, material type, and available floor space. Share your layout and capacity targets for a recommended design.
Systems can be configured for precise speed control using Variable Frequency Drives (VFD) so feeding and transfer match upstream and downstream equipment, helping stabilize overall line efficiency.
Routine checks typically cover belt tracking and tension, rollers and idlers, drive components, and side guards. Durable construction is intended to keep service intervals predictable in harsh recycling environments.
Yes. Machines include a 1-year limited warranty on core components, and installation support packages are available so engineers can assist with setup at your facility.
Request a Quote for Custom Conveyor Systems
Share your conveyance distance, belt width, incline angle, and material throughput. Our engineering team will prepare technical specifications and quotation.
