HDPE Şişe Yıkama Geri Dönüşüm Hattı
An automated HDPE bottle washing recycling line engineered for post-consumer resin (PCR) feedstocks, including detergent, milk, shampoo, and household-chemical bottles. Crushing, friction washing, density separation, and thermal drying are synchronised to turn contaminated plastics into clean rHDPE flakes—ready for extrusion, compounding, or direct feed into our Plastik Peletleyiciler.
Modular infeed, high-torque wet crushing, optional hot washing, and closed-loop water treatment empower you to achieve premium flake purity even with heavy labels, caps, sand, and chemical residues in the stream.
Explore the Complete HDPE Bottle Washing Recycling Line
Why Our HDPE Bottle Recycling System Excels
- İstikrarlı Üretim, Daha Düşük İşletme Maliyeti
Sürekli taşıma ve PLC komutları, güç ve su tüketimini optimize ederken verimliliği istikrara kavuşturur.
- Şişe Kalıntıları İçin Derinlemesine Temizlik
Wet crushing, friction scrubbing, and optional hot washing remove oils, detergents, and odours to deliver cleaner rHDPE flakes.
- Label & Light Contaminant Removal
Air separation and screening reduce labels, films, paper, and dust—improving purity and downstream processing stability.
- Kapalı Devre Su Arıtma Sistemi Hazır
Deşarjı azaltmak ve mevzuata uyumu kolaylaştırmak için filtrasyon ve devridaim sistemlerini entegre edecek şekilde tasarlanmıştır.
Standard HDPE Bottle Washing Process Flow
From baled post-consumer bottles to purified rHDPE flakes—each stage is configured to your contamination level and target flake purity.
- Debaling & Pre-sorting
Balyaları açın, metalleri/aşırı büyük yab impurities maddeleri çıkarın ve sürekli beslemeyi stabilize edin.
- Islak Kırma
Reduce bottles to uniform flakes while flushing loose residues, sand, and dirt in a high-water-volume chamber.
- Sürtünme Yıkama
High-speed mechanical scrubbing (over 1000 RPM) aggressively detaches labels, glued paper fibres, and stubborn dirt.
- Sıcak Yıkama (İsteğe bağlı)
Chemical thermal washing softens glues and extracts oils, dairy fats, and stubborn detergents, ensuring food-grade or premium rHDPE.
- Batma-Yüzme Ayırma
Density separation floats the targeted HDPE/PP while sinking heavier foreign plastics like PET, PVC, and metals.
- Dewatering & Thermal Drying
Automated centrifugal dewatering coupled with hot air drying reduces surface moisture to below 1%, preparing flakes for silos.
Inside the Line: Core Recycling Equipment Composition
A professional HDPE bottle washing recycling line is constructed from heavy-duty modules—each engineered for maximum decontamination, rigorous density separation, and energy-efficient drying.
| Ekipman Bileşeni | Birincil İşlev |
|---|---|
| Balya Açıcı / Besleme Konveyörü | Balyaları açar (isteğe bağlı) ve hatta istikrarlı, sürekli besleme sağlar. |
| Ön Yıkama Makinası / Trommel (Opsiyonel) | Aşağı havzadaki makineleri korumak ve su yükünü azaltmak için kum, taş ve gevşek toprağı erken aşamada temizler. |
| Islak Kırıcı / Granülatör | Şişelerin boyutunu küçültürken, gevşek kirleticileri uzaklaştırarak sonraki yıkama işlemlerinin verimli bir şekilde gerçekleştirilmesini sağlar. |
| Sürtünme Yıkayıcı | Yüksek hızlı fırçalama, inatçı kalıntıları, kağıt liflerini ve pulcuklardaki kalan kiri temizler. |
| Sıcak Yıkama Makinesi (İsteğe bağlı) | Improves decontamination for oily or detergent-heavy bottles using heated water and controlled chemistry. |
| Lavabo-Şamandıra Ayırma Tankı | Yoğunluk ayrımı yönteminde HDPE/PP genellikle yüzerken, PET/PVC ve ağır kirleticiler dibe çöker. |
| Rinse & Transfer Screw | Kalıntıları durular ve tutarlı bekleme süresini koruyarak malzemeyi aşamalar arasında aktarır. |
| Santrifüjlü Su Alma | Yüzey suyunu mekanik olarak uzaklaştırarak termal kurutma için gereken enerji ihtiyacını azaltır. |
| Thermal Dryer & Air Transport | Sıcak hava ile kurutma, pulların nem içeriğini düşürür ve depolama alanına taşınmasını sağlar. |
| Zig-Zag / Hava Sınıflandırıcı | Son saflığı artırmak için etiketleri, filmleri ve hafif fraksiyonları uzaklaştırır. |
| Silo / Paketleme İstasyonu | Üretimi tamamlanmış HDPE pullarını depolar ve paketler, böylece lojistik kolaylığı ve peletleme hatlarına istikrarlı besleme sağlanır. |
| PLC Kontrol Sistemi | Kilitleme mekanizmaları, reçeteler, alarmlar ve isteğe bağlı uzaktan teşhis için merkezi HMI/PLC kontrolü. |
Supported Materials & Incoming Feedstock
- PCR HDPE Bottles
Milk jugs, detergent bottles, heavy-duty shampoo containers, and other daily chemical packaging laden with residues.
- Mixed Material Bales
Handles bales containing labels, caps, rings, and mixed plastics by efficiently classifying PP/PE from heavier contaminants.
- Sert PP/PE Konteynerler
The system's robust crushers simultaneously accommodate jerrycans, drums, and rigid plastic packaging fractions.
Commercial Value of Recycled rHDPE Flakes
Producing high-purity rHDPE flakes unlocks highly profitable resale markets, secures circular supply chains, and fulfills corporate ESG and packaging recycled-content mandates.
- rHDPE Flake & Pellet Producers
Produce cleaner, more consistent flakes to supply extrusion/pelletising lines for packaging, pipe, sheet, and injection-grade compounds.
- Toll Washing & Contract Processing
Run multi-customer bottle streams with traceable recipes and repeatable quality targets—ideal for recyclers scaling capacity.
- Municipal & MRF Upgrading
Upgrade mixed bottle streams into higher-value HDPE flakes, improving diversion rates and commodity resale value.
- Brand PCR & ESG Supply
Support recycled-content targets by supplying stable PCR HDPE feedstock for blow-moulding and injection applications.
Future Innovations in HDPE Bottle Recycling
- Geliştirilmiş Akıllılaştırma
Integration of AI and IoT for smarter process control, predictive maintenance, and data-driven optimisation.
- Maksimum Verimlilik
Continuous innovation to improve throughput capacity while simultaneously reducing energy consumption and operational costs.
- Çevresel sürdürülebilirlik
Adoption of eco-friendly cleaning agents and advanced water filtration systems, aiming for near-zero discharge.
- Modülerlik ve Özelleştirme
Emphasis on modular designs allowing for easier customisation, scalability, and upgrades to meet evolving client needs.
Tangible Environmental & Economic Benefits
- Plastik Atıkları Azaltır
Significantly diminishes the volume of plastic ending up in landfills or polluting natural ecosystems, helping to alleviate environmental strain.
- Doğal Kaynakları Korur
Lessens the demand for virgin petroleum-based resources, reducing the carbon footprint associated with new plastic production.
- Döngüsel Ekonomiyi Teşvik Eder
Transforms waste materials back into valuable resources, encouraging sustainable manufacturing and consumption patterns.
- Yüksek Yatırım Getirisi
Generates revenue from the sale of recycled flakes and lowers disposal costs, delivering significant economic benefits and a swift ROI.
Please note: Equipment configuration and the specific process flow will be carefully optimised according to the characteristics of your raw materials and desired output.
FAQs on HDPE Bottle Washing Recycling
It is designed for post-consumer HDPE bottles (milk, detergent, shampoo, household chemicals), typically with labels and closures attached. Feedstock can be baled or loose, and we can tailor infeed and washing stages based on contamination level and target purity.
Multi-stage friction washing, optional hot washing, and density separation reduce labels, oils, and residues. Final cleanliness depends on incoming material, but the line is configured to deliver low contamination and low moisture flakes for pelletising or compounding.
Yes. Air classification targets labels and light fractions, while sink-float separation helps remove heavier plastics (typically PET/PVC) from HDPE/PP. For higher-purity requirements, optional sorting and metal detection can be integrated upstream.
Central PLC with touchscreen HMI provides recipe control, safety interlocks, and real-time monitoring of water, energy, and throughput. Remote diagnostics and data logging can be included for predictive maintenance.
Washing Line Technical Parameters
Specific technical parameters can vary based on the model and customisation. For detailed specifications, please refer to individual product sheets or contact us.
| Giriş Kapasitesi | 500kg/saat | 1000kg/saat | 1500kg/saat | 2000kg/saat |
|---|---|---|---|---|
| Gerekli Alan | 42m×10m×6m | 50m×15m×6m | 55m×16m×6m | 60m×18m×6m |
| Operatörler | 3-4 kişi | 5-6 kişi | 5-6 kişi | 5-6 kişi |
| Kurulum Gücü | 150-200kW | 250-300kW | 370kW | 450-500kW |
| Su Sirkülasyonu (T/H) | 2 | 3 | 4 | 5 |
Daha Temiz Bir Gelecek İçin Taahhüdümüz
The HDPE bottle washing recycling line plays an indispensable role in tackling plastic pollution and supporting the circular economy. As technology advances, these lines will continue to improve in efficiency, automation, and water management—helping recyclers deliver higher-quality PCR materials.
"Thanks to our innovative washing technology, we provide reliable and remarkably efficient recycling solutions. Our unwavering commitment ensures our processes are environmentally friendly, sustainable, and consistently deliver superior quality results."
Enquiries & Quotations
Garanti: All HDPE bottle washing recycling systems include a 1-year limited warranty and lifetime technical support.
Share your bottle type, contamination profile (labels, caps, sand, oil/detergent), and throughput target. We will configure the optimal washing line with layout, utilities, timeline, and investment details.
