HDPE 병 세척 재활용 라인
An automated HDPE bottle washing recycling line engineered for post-consumer resin (PCR) feedstocks, including detergent, milk, shampoo, and household-chemical bottles. Crushing, friction washing, density separation, and thermal drying are synchronised to turn contaminated plastics into clean rHDPE flakes—ready for extrusion, compounding, or direct feed into our 플라스틱 펠릿화기.
Modular infeed, high-torque wet crushing, optional hot washing, and closed-loop water treatment empower you to achieve premium flake purity even with heavy labels, caps, sand, and chemical residues in the stream.
Explore the Complete HDPE Bottle Washing Recycling Line
Why Our HDPE Bottle Recycling System Excels
- 안정적인 생산량, 낮은 운영 비용
연속 이송 및 PLC 레시피를 통해 처리량을 안정화하는 동시에 전력 및 물 소비량을 최적화합니다.
- 병 찌꺼기 제거를 위한 딥 클리닝
Wet crushing, friction scrubbing, and optional hot washing remove oils, detergents, and odours to deliver cleaner rHDPE flakes.
- Label & Light Contaminant Removal
Air separation and screening reduce labels, films, paper, and dust—improving purity and downstream processing stability.
- 폐쇄형 수처리 시스템 설치 준비 완료
여과 및 재순환 시스템을 통합하여 배출량을 줄이고 규정 준수를 간소화하도록 설계되었습니다.
Standard HDPE Bottle Washing Process Flow
From baled post-consumer bottles to purified rHDPE flakes—each stage is configured to your contamination level and target flake purity.
- Debaling & Pre-sorting
건초 더미를 열고, 금속/크기가 큰 불순물을 제거하고, 연속 공급을 안정화합니다.
- 습식 분쇄
Reduce bottles to uniform flakes while flushing loose residues, sand, and dirt in a high-water-volume chamber.
- 마찰 세척
High-speed mechanical scrubbing (over 1000 RPM) aggressively detaches labels, glued paper fibres, and stubborn dirt.
- 고온 세척 (선택 사항)
Chemical thermal washing softens glues and extracts oils, dairy fats, and stubborn detergents, ensuring food-grade or premium rHDPE.
- 싱크-플로트 분리
Density separation floats the targeted HDPE/PP while sinking heavier foreign plastics like PET, PVC, and metals.
- Dewatering & Thermal Drying
Automated centrifugal dewatering coupled with hot air drying reduces surface moisture to below 1%, preparing flakes for silos.
Inside the Line: Core Recycling Equipment Composition
A professional HDPE bottle washing recycling line is constructed from heavy-duty modules—each engineered for maximum decontamination, rigorous density separation, and energy-efficient drying.
| 장비 구성 요소 | 주요 기능 |
|---|---|
| 베일 개봉기/공급 컨베이어 | (선택 사항으로) 베일을 개봉하고 라인에 안정적이고 지속적인 공급을 보장합니다. |
| 프리워셔/트로멜(옵션) | 모래, 돌, 흙 등을 초기에 제거하여 하류 기계를 보호하고 물 부하를 줄입니다. |
| 습식 분쇄기/과립기 | 병의 크기를 줄이는 동시에 느슨한 오염 물질을 씻어내어 후속 세척 과정을 효율적으로 진행할 수 있도록 합니다. |
| 마찰 와셔 | 고속 세척으로 종이 조각에 남아있는 찌꺼기, 종이 섬유, 먼지 등을 제거합니다. |
| 온수 세척기 (선택 사항) | Improves decontamination for oily or detergent-heavy bottles using heated water and controlled chemistry. |
| 싱크-플로트 분리 탱크 | 밀도 분리에 따르면 HDPE/PP는 일반적으로 떠오르고 PET/PVC 및 무거운 오염 물질은 가라앉습니다. |
| Rinse & Transfer Screw | 플레이크를 헹구고 일정한 체류 시간을 유지하면서 각 단계 간에 물질을 이동시킵니다. |
| 원심 탈수 | 표면의 물을 기계적으로 제거하여 열 건조에 필요한 에너지 소비량을 줄입니다. |
| Thermal Dryer & Air Transport | 열풍 건조는 플레이크의 수분 함량을 낮추고 저장 시설로 운반하는 데 도움이 됩니다. |
| 지그재그/공기 분류기 | 라벨, 필름 및 가벼운 불순물을 제거하여 최종 순도를 향상시킵니다. |
| 사일로/포장 스테이션 | 완성된 HDPE 플레이크를 보관 및 포장하여 물류를 용이하게 하고 펠릿화 라인에 안정적으로 공급합니다. |
| PLC 제어 시스템 | 인터록, 레시피, 경보 및 선택적 원격 진단을 위한 중앙 집중식 HMI/PLC 제어. |
Supported Materials & Incoming Feedstock
- PCR HDPE Bottles
Milk jugs, detergent bottles, heavy-duty shampoo containers, and other daily chemical packaging laden with residues.
- Mixed Material Bales
Handles bales containing labels, caps, rings, and mixed plastics by efficiently classifying PP/PE from heavier contaminants.
- 견고한 PP/PE 용기
The system's robust crushers simultaneously accommodate jerrycans, drums, and rigid plastic packaging fractions.
Commercial Value of Recycled rHDPE Flakes
Producing high-purity rHDPE flakes unlocks highly profitable resale markets, secures circular supply chains, and fulfills corporate ESG and packaging recycled-content mandates.
- rHDPE Flake & Pellet Producers
Produce cleaner, more consistent flakes to supply extrusion/pelletising lines for packaging, pipe, sheet, and injection-grade compounds.
- Toll Washing & Contract Processing
Run multi-customer bottle streams with traceable recipes and repeatable quality targets—ideal for recyclers scaling capacity.
- Municipal & MRF Upgrading
Upgrade mixed bottle streams into higher-value HDPE flakes, improving diversion rates and commodity resale value.
- Brand PCR & ESG Supply
Support recycled-content targets by supplying stable PCR HDPE feedstock for blow-moulding and injection applications.
Future Innovations in HDPE Bottle Recycling
- 향상된 지능화
Integration of AI and IoT for smarter process control, predictive maintenance, and data-driven optimisation.
- 효율성 극대화
Continuous innovation to improve throughput capacity while simultaneously reducing energy consumption and operational costs.
- 환경 지속 가능성
Adoption of eco-friendly cleaning agents and advanced water filtration systems, aiming for near-zero discharge.
- 모듈화 및 사용자 지정
Emphasis on modular designs allowing for easier customisation, scalability, and upgrades to meet evolving client needs.
Tangible Environmental & Economic Benefits
- 플라스틱 폐기물 감소
Significantly diminishes the volume of plastic ending up in landfills or polluting natural ecosystems, helping to alleviate environmental strain.
- 천연 자원 보존
Lessens the demand for virgin petroleum-based resources, reducing the carbon footprint associated with new plastic production.
- 순환 경제 촉진
Transforms waste materials back into valuable resources, encouraging sustainable manufacturing and consumption patterns.
- 높은 투자 수익률
Generates revenue from the sale of recycled flakes and lowers disposal costs, delivering significant economic benefits and a swift ROI.
Please note: Equipment configuration and the specific process flow will be carefully optimised according to the characteristics of your raw materials and desired output.
FAQs on HDPE Bottle Washing Recycling
It is designed for post-consumer HDPE bottles (milk, detergent, shampoo, household chemicals), typically with labels and closures attached. Feedstock can be baled or loose, and we can tailor infeed and washing stages based on contamination level and target purity.
Multi-stage friction washing, optional hot washing, and density separation reduce labels, oils, and residues. Final cleanliness depends on incoming material, but the line is configured to deliver low contamination and low moisture flakes for pelletising or compounding.
Yes. Air classification targets labels and light fractions, while sink-float separation helps remove heavier plastics (typically PET/PVC) from HDPE/PP. For higher-purity requirements, optional sorting and metal detection can be integrated upstream.
Central PLC with touchscreen HMI provides recipe control, safety interlocks, and real-time monitoring of water, energy, and throughput. Remote diagnostics and data logging can be included for predictive maintenance.
Washing Line Technical Parameters
Specific technical parameters can vary based on the model and customisation. For detailed specifications, please refer to individual product sheets or contact us.
| 입력 용량 | 500kg/h | 1000kg/h | 1500kg/h | 2000kg/h |
|---|---|---|---|---|
| 필요한 공간 | 42m×10m×6m | 50m×15m×6m | 55m×16m×6m | 60m×18m×6m |
| 연산자 | 3~4명 | 5~6명 | 5~6명 | 5~6명 |
| 설치 전원 | 150-200kW | 250-300kW | 370kW | 450-500kW |
| 물 순환(T/H) | 2 | 3 | 4 | 5 |
더 깨끗한 미래를 위한 우리의 약속
The HDPE bottle washing recycling line plays an indispensable role in tackling plastic pollution and supporting the circular economy. As technology advances, these lines will continue to improve in efficiency, automation, and water management—helping recyclers deliver higher-quality PCR materials.
"Thanks to our innovative washing technology, we provide reliable and remarkably efficient recycling solutions. Our unwavering commitment ensures our processes are environmentally friendly, sustainable, and consistently deliver superior quality results."
Enquiries & Quotations
보증: All HDPE bottle washing recycling systems include a 1-year limited warranty and lifetime technical support.
Share your bottle type, contamination profile (labels, caps, sand, oil/detergent), and throughput target. We will configure the optimal washing line with layout, utilities, timeline, and investment details.
