Water Ring Pelletizer: The Cure for Strand Breakage
For PP and PE film recyclers, strand breakage causes downtime and unstable pellet quality. Our water ring die-face cutter removes the strand stage entirely and cuts molten plastic directly at the die head for more continuous operation.
- Designed for recycled PP and PE film with varying moisture and melt flow conditions.
- Produces uniform, round pellets without manual restringing and water-bath strand handling.
- Available in practical capacities from 160 kg/h to 1200 kg/h depending on model.
لماذا الترقية إلى تقنية حلقة الماء؟
انقطاع صفري للخيوط
Unlike strand pelletizers, the die-face system has no strands to break and can keep running under fluctuating MFI and moisture conditions.
جماليات الحبيبات الممتازة
Produces round, uniform lentil-shaped pellets that flow better and look more consistent in the finished product stream.
التشغيل الآلي بالكامل
Eliminates the need for manual restringing and reduces labor around the water bath area.
تحمل أعلى للرطوبة
The water ring system can cool and convey pellets more reliably even when drying is not perfect.
مضغوط وفعال
By removing the long water bath cooling tank, the system saves factory floor space.
إنتاجية ثابتة
The integrated cutter compactor and die-face cutter work together to maintain more stable production.
مبدأ العمل
1. التغذية
Material is fed via a belt conveyor into the compactor. Feeding speed is automatically adjusted and an optional metal detector can be integrated.
2. Shredding and Compacting
Rotary blades cut and heat the material through friction, shrinking and densifying it before it is fed stably into the extruder screw.
3. Plasticizing and Degassing
A specialized single-screw extruder gently melts the material. A double-zone vacuum system removes inks, moisture, and other volatiles.
4. عملية التكوير الحلقي المائي
Molten plastic is cut immediately at the die head and flung into the cooling water ring, avoiding strand handling altogether.
التطبيقات النموذجية
التغليف المرن
Suitable for LDPE and LLDPE industrial films, shopping bags, and shrink wraps.
أكياس منسوجة من مادة البولي بروبيلين
Handles raffia, cement bags, and FIBC material with strong and consistent pellet output.
أغشية متعددة الطبقات
Processes complex films including printed or laminated BOPP material after preparation.
نفايات ما بعد الاستهلاك
Works with washed agricultural film and post-consumer plastic scraps requiring stable pelletizing.
المواصفات الفنية
| نموذج | Screw Dia. (mm) | نسبة الطول إلى العرض (L/D Ratio) | موتور رئيسي (كيلووات) | كمية الإنتاج (كجم/ساعة) |
|---|---|---|---|---|
| 80 رينجيت ماليزي | 80 | 36:1 | 45/55 | 160-220 |
| 100 رينجيت ماليزي | 100 | 36:1 | 90/110 | 300-380 |
| 120 رينجيت ماليزي | 120 | 36:1 | 132 | 450-480 |
| RM140 | 140 | 36:1 | 160/185 | 500-650 |
| 160 رينغيت ماليزي | 160 | 34:1 | 220/250 | 800-1000 |
| RM180 | 180 | 34:1 | 315 | 1000-1200 |
شاهدها في العمل
الضمان والتركيب
ضمان محدود لمدة 1 سنة
All our recycling machinery comes with a limited warranty for added peace of mind.
دعم الخبراء في التركيب
We offer installation packages where our engineers can guide setup and customize the line to match customer requirements.
استفسر الآن
Ready to eliminate strand breakage and upgrade to professional-grade pellets? Contact us for a quotation on our water ring system.
