{"id":9607,"date":"2025-01-30T19:49:40","date_gmt":"2025-01-31T03:49:40","guid":{"rendered":"https:\/\/www.recyclemachine.net\/?p=9607"},"modified":"2026-09-28T00:04:31","modified_gmt":"2026-09-28T07:04:31","slug":"pp%e3%83%a1%e3%83%ab%e3%83%88%e3%83%96%e3%83%ad%e3%83%bc%e3%83%b3%e3%83%aa%e3%82%b5%e3%82%a4%e3%82%af%e3%83%ab%e3%83%9a%e3%83%ac%e3%83%83%e3%83%88%e5%8c%96%e6%a9%9f","status":"publish","type":"post","link":"https:\/\/www.recyclemachine.net\/ja\/pp%e3%83%a1%e3%83%ab%e3%83%88%e3%83%96%e3%83%ad%e3%83%bc%e3%83%b3%e3%83%aa%e3%82%b5%e3%82%a4%e3%82%af%e3%83%ab%e3%83%9a%e3%83%ac%e3%83%83%e3%83%88%e5%8c%96%e6%a9%9f\/","title":{"rendered":"\u9ad8MFI PP\u30e1\u30eb\u30c8\u30d6\u30ed\u30fc\u30f3\u30ea\u30b5\u30a4\u30af\u30eb\u30da\u30ec\u30c3\u30c8\u5316\u6a5f"},"content":{"rendered":"\n<section class=\"rumtoo-hero-wrap\">\n<div class=\"rumtoo-hero-container\">\n<div class=\"rumtoo-hero-layout rumtoo-hero-layout--split\">\n<div class=\"rumtoo-hero-content\">\n<div class=\"rumtoo-hero-badge\"><span class=\"material-symbols-outlined\" translate=\"no\" data-no-translation=\"\" data-no-dynamic-translation=\"\">precision_manufacturing<\/span> Specialized Pelletizing System<\/div>\n<h1 class=\"rumtoo-hero-title\">PP Meltblown Nonwoven Recycling Pelletizing Line<\/h1>\n<p class=\"rumtoo-hero-text\">Meltblown and nonwoven fabrics are notoriously light, fluffy, and have very high Melt Flow Index (MFI). Our specialized pelletizing line is engineered to convert nonwoven offcuts, mask filters, and surgical fabrics into premium, uniform plastic pellets without strand breaks or surging.<\/p>\n<ul class=\"rumtoo-hero-points\">\n<li><span class=\"material-symbols-outlined rumtoo-hero-point-icon\" translate=\"no\" data-no-translation=\"\" data-no-dynamic-translation=\"\">check_circle<\/span> Integrated cutter-compactor pre-densifies fluffy nonwoven materials to prevent hopper bridging.<\/li>\n<li><span class=\"material-symbols-outlined rumtoo-hero-point-icon\" translate=\"no\" data-no-translation=\"\" data-no-dynamic-translation=\"\">check_circle<\/span> Water-ring die-face cutting technology handles high-fluidity PP melts (MFI 1200+) with zero strand breaks.<\/li>\n<li><span class=\"material-symbols-outlined rumtoo-hero-point-icon\" translate=\"no\" data-no-translation=\"\" data-no-dynamic-translation=\"\">check_circle<\/span> Multi-stage vacuum degassing removes residual spin finishes, moisture, and odors.<\/li>\n<\/ul>\n<div class=\"rumtoo-hero-buttons\">\n<a class=\"rumtoo-hero-button rumtoo-hero-button--primary\" href=\"#contact-form\"><span class=\"material-symbols-outlined\" translate=\"no\" data-no-translation=\"\" data-no-dynamic-translation=\"\">send<\/span> Request a Quote<\/a>\n<a class=\"rumtoo-hero-button rumtoo-hero-button--secondary\" href=\"#specifications\"><span class=\"material-symbols-outlined\" translate=\"no\" data-no-translation=\"\" data-no-dynamic-translation=\"\">tune<\/span> View Technical Specs<\/a>\n<\/div>\n<\/div>\n<div class=\"rumtoo-hero-media\">\n<div class=\"rumtoo-hero-frame\">\n<img alt=\"PP Meltblown Nonwoven Recycling Pelletizing Line\" class=\"rumtoo-hero-image\" decoding=\"async\" fetchpriority=\"high\" src=\"https:\/\/www.recyclemachine.net\/wp-content\/uploads\/2024\/08\/pp-meltblown-fabric-recycling-line-01-1024x683.webp\"\/>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"rumtoo-overview\">\n<div class=\"rumtoo-overview-container\">\n<header class=\"rumtoo-section-heading\">\n<h2>Transform Fluffy Meltblown Scraps into High-Value Pellets<\/h2>\n<p class=\"rumtoo-lead\">Engineered specifically for the rheological challenges of low-bulk-density, high-fluidity nonwoven fabrics.<\/p>\n<\/header>\n<div class=\"rumtoo-overview-frame\">\n<div class=\"rumtoo-overview-grid\">\n<div class=\"rumtoo-overview-media\">\n<img alt=\"PP Meltblown Recycling Extruder\" decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.recyclemachine.net\/wp-content\/uploads\/2024\/08\/pp-meltblown-fabric-recycling-line-01-1024x683.webp\"\/>\n<\/div>\n<div class=\"rumtoo-overview-content\">\n<h3 class=\"rumtoo-overview-title\">Purpose-Built for Nonwoven Production Waste<\/h3>\n<p class=\"rumtoo-overview-text\">Recycling PP meltblown nonwovens presents unique challenges due to their lightweight nature and high Melt Flow Index (MFI). Unlike standard extruders that struggle with feeding starvation and strand breakage, our integrated Cutter Compactor ensures continuous high-density feeding.<\/p>\n<ul class=\"rumtoo-overview-list\">\n<li><strong>Aggressive densification:<\/strong> Rotational cutting frictional heating pre-compacts loose fiber scraps.<\/li>\n<li><strong>High-MFI die head:<\/strong> Water ring cutting eliminates fragile molten strands in air.<\/li>\n<li><strong>Continuous melt filtration:<\/strong> Hydraulic dual-piston screen changer maintains non-stop extrusion.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"rumtoo-advantages\" id=\"advantages\">\n<div class=\"rumtoo-advantages-container\">\n<h2 class=\"rumtoo-advantages-heading\">Why Choose This System for Nonwoven Recycling?<\/h2>\n<ul class=\"rumtoo-advantages-bento\">\n<li class=\"rumtoo-advantages-card\"><span class=\"rumtoo-advantages-chip\" aria-hidden=\"true\"><span data-no-translation=\"\" data-no-dynamic-translation=\"\" translate=\"no\" aria-hidden=\"true\" class=\"material-symbols-outlined\">hub<\/span><\/span><div class=\"rumtoo-advantages-content\"><div class=\"rumtoo-advantages-title\">Compactor Integration<\/div><p class=\"rumtoo-advantages-desc\">Pre-densifies fluffy mask scraps and protective clothing waste, ensuring stable extruder loading without bridging.<\/p><\/div><\/li>\n<li class=\"rumtoo-advantages-card\"><span class=\"rumtoo-advantages-chip\" aria-hidden=\"true\"><span data-no-translation=\"\" data-no-dynamic-translation=\"\" translate=\"no\" aria-hidden=\"true\" class=\"material-symbols-outlined\">table_chart<\/span><\/span><div class=\"rumtoo-advantages-content\"><div class=\"rumtoo-advantages-title\">High MFI Handling<\/div><p class=\"rumtoo-advantages-desc\">Optimized screw geometry and die head design specifically for high-fluidity PP (MFI 1200+). No more messy strands.<\/p><\/div><\/li>\n<li class=\"rumtoo-advantages-card\"><span class=\"rumtoo-advantages-chip\" aria-hidden=\"true\"><span data-no-translation=\"\" data-no-dynamic-translation=\"\" translate=\"no\" aria-hidden=\"true\" class=\"material-symbols-outlined\">water_drop<\/span><\/span><div class=\"rumtoo-advantages-content\"><div class=\"rumtoo-advantages-title\">Efficient Degassing<\/div><p class=\"rumtoo-advantages-desc\">Vacuum venting system effectively removes moisture, volatile spin finishes, and trapped air.<\/p><\/div><\/li>\n<li class=\"rumtoo-advantages-card\"><span class=\"rumtoo-advantages-chip\" aria-hidden=\"true\"><span data-no-translation=\"\" data-no-dynamic-translation=\"\" translate=\"no\" aria-hidden=\"true\" class=\"material-symbols-outlined\">precision_manufacturing<\/span><\/span><div class=\"rumtoo-advantages-content\"><div class=\"rumtoo-advantages-title\">Automated 3-in-1 Process<\/div><p class=\"rumtoo-advantages-desc\">Integrated compacting, extruding, and pelletizing reduces labor demands, energy use, and plant floor footprint.<\/p><\/div><\/li>\n<\/ul>\n<\/div>\n<\/section>\n<section class=\"rumtoo-steps\" id=\"process\">\n<div class=\"rumtoo-steps-container\">\n<header class=\"rumtoo-section-heading\">\n<h2>Streamlined 4-Step Process<\/h2>\n<p class=\"rumtoo-lead\">An automated closed-loop transition from fluffy nonwoven scrap to dense, uniform pellets.<\/p>\n<\/header>\n<ol class=\"rumtoo-step-list\">\n<li class=\"rumtoo-step-item\">\n<h3 class=\"rumtoo-step-title\"><span class=\"rumtoo-step-number\">Step 1<\/span>Feeding &amp; Compacting<\/h3>\n<p class=\"rumtoo-step-text\">Belt conveyor feeds loose fabrics into the cutter compactor for size reduction and rotational frictional pre-heating and densification.<\/p>\n<\/li>\n<li class=\"rumtoo-step-item\">\n<h3 class=\"rumtoo-step-title\"><span class=\"rumtoo-step-number\">Step 2<\/span>Extrusion &amp; Degassing<\/h3>\n<p class=\"rumtoo-step-text\">Densified material is fed into the extruder screw. Vacuum degassing zones remove moisture, volatile spin finishes, and air.<\/p>\n<\/li>\n<li class=\"rumtoo-step-item\">\n<h3 class=\"rumtoo-step-title\"><span class=\"rumtoo-step-number\">Step 3<\/span>Continuous Melt Filtration<\/h3>\n<p class=\"rumtoo-step-text\">Melt passes through a hydraulic screen changer to filter out non-meltable contaminants without halting production.<\/p>\n<\/li>\n<li class=\"rumtoo-step-item\">\n<h3 class=\"rumtoo-step-title\"><span class=\"rumtoo-step-number\">Step 4<\/span>Water-Ring Die-Face Pelletizing<\/h3>\n<p class=\"rumtoo-step-text\">High-speed rotating blades cut the high-fluidity molten polymer directly at the die plate, followed by centrifugal drying.<\/p>\n<\/li>\n<\/ol>\n<\/div>\n<\/section>\n<section class=\"rumtoo-applications\" id=\"applications\">\n<div class=\"rumtoo-applications-container\">\n<header class=\"rumtoo-applications-header\">\n<h2>Material Capabilities<\/h2>\n<p class=\"rumtoo-lead\">Suitable for a broad range of industrial and medical nonwoven waste materials.<\/p>\n<\/header>\n<ul class=\"rumtoo-applications-grid\">\n<li class=\"rumtoo-application-item\">\n<div class=\"rumtoo-application-content\">\n<h3 class=\"rumtoo-application-title\">PP Meltblown Fabrics<\/h3>\n<p class=\"rumtoo-application-text\">Mask filter media, high-efficiency particulate air (HEPA) fabrics, and absorbent roll offcuts.<\/p>\n<\/div>\n<\/li>\n<li class=\"rumtoo-application-item\">\n<div class=\"rumtoo-application-content\">\n<h3 class=\"rumtoo-application-title\">Spunbond Nonwovens<\/h3>\n<p class=\"rumtoo-application-text\">Shopping bags, agricultural frost-protection fleece, and disposable hygiene backsheets.<\/p>\n<\/div>\n<\/li>\n<li class=\"rumtoo-application-item\">\n<div class=\"rumtoo-application-content\">\n<h3 class=\"rumtoo-application-title\">SMS Medical Fabrics<\/h3>\n<p class=\"rumtoo-application-text\">Surgical gowns, drape fabrics, sterile wraps, and protective apparel production scraps.<\/p>\n<\/div>\n<\/li>\n<li class=\"rumtoo-application-item\">\n<div class=\"rumtoo-application-content\">\n<h3 class=\"rumtoo-application-title\">Protective Clothing Off-cuts<\/h3>\n<p class=\"rumtoo-application-text\">Tyvek-like nonwoven off-cuts, coverall trimming selvages, and cleanroom garment scrap.<\/p>\n<\/div>\n<\/li>\n<li class=\"rumtoo-application-item\">\n<div class=\"rumtoo-application-content\">\n<h3 class=\"rumtoo-application-title\">PP Fibers &amp; Yarns<\/h3>\n<p class=\"rumtoo-application-text\">Polypropylene staple fibers, filament spinning waste, winding residue, and unbonded nonwoven webs.<\/p>\n<\/div>\n<\/li>\n<\/ul>\n<\/div>\n<\/section>\n<section class=\"rumtoo-specifications\" id=\"specifications\">\n<div class=\"rumtoo-specifications-container\">\n<header class=\"rumtoo-section-heading\">\n<h2>Technical Data &amp; Output Capacity<\/h2>\n<p class=\"rumtoo-lead\">Engineering parameters across standard SJ series cutter-compactor recycling lines.<\/p>\n<\/header>\n<div class=\"rumtoo-table-wrapper\">\n<table class=\"rumtoo-table\">\n<thead>\n<tr>\n<th>Model<\/th>\n<th>Compactor Vol (L)<\/th>\n<th>Screw Dia (mm)<\/th>\n<th>Output (kg\/h)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>SJ80<\/td>\n<td>300<\/td>\n<td>80<\/td>\n<td>160&ndash;220<\/td>\n<\/tr>\n<tr>\n<td>SJ100<\/td>\n<td>500<\/td>\n<td>100<\/td>\n<td>300&ndash;380<\/td>\n<\/tr>\n<tr>\n<td>SJ120<\/td>\n<td>800<\/td>\n<td>120<\/td>\n<td>450&ndash;480<\/td>\n<\/tr>\n<tr>\n<td>SJ140<\/td>\n<td>1000<\/td>\n<td>140<\/td>\n<td>500&ndash;650<\/td>\n<\/tr>\n<tr>\n<td>SJ160<\/td>\n<td>1200<\/td>\n<td>160<\/td>\n<td>800&ndash;1000<\/td>\n<\/tr>\n<tr>\n<td>SJ180<\/td>\n<td>1400<\/td>\n<td>180<\/td>\n<td>1000&ndash;1200<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"rumtoo-warranty\">\n<div class=\"rumtoo-warranty-container\">\n<header class=\"rumtoo-section-heading\">\n<h2>Comprehensive Warranty &amp; Expert Support<\/h2>\n<p class=\"rumtoo-lead\">Long-term manufacturing quality commitment and global commissioning support.<\/p>\n<\/header>\n<div class=\"rumtoo-warranty-grid rumtoo-warranty-grid--2\">\n<article class=\"rumtoo-warranty-card\">\n<h3 class=\"rumtoo-warranty-title\">1-Year Limited Warranty<\/h3>\n<p class=\"rumtoo-warranty-text\">Protected against manufacturing defects on core structural, gearbox, and barrel components to ensure peace of mind.<\/p>\n<\/article>\n<article class=\"rumtoo-warranty-card\">\n<h3 class=\"rumtoo-warranty-title\">Global Installation Support<\/h3>\n<p class=\"rumtoo-warranty-text\">Our experienced field service engineers are available for on-site commissioning, electrical startup, and operator training.<\/p>\n<\/article>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"rumtoo-inquiry-band\" id=\"contact-form\">\n<div class=\"rumtoo-inquiry-container\">\n<div class=\"rumtoo-inquiry-section\">\n<header class=\"rumtoo-section-heading\">\n<h2 class=\"rumtoo-inquiry-heading\">Request A Customized Quote<\/h2>\n<p>Don&#8217;t let valuable production waste go to landfill. Contact our engineering team for technical configuration and quotation.<\/p>\n<\/header>\n<div class=\"rumtoo-inquiry-box\">\n<div class='fluentform ff-default fluentform_wrapper_1 ffs_default_wrap'><form data-form_id=\"1\" id=\"fluentform_1\" class=\"frm-fluent-form fluent_form_1 ff-el-form-top ff_form_instance_1_1 ff-form-loading ffs_default\" data-form_instance=\"ff_form_instance_1_1\" method=\"POST\" data-turnstile_key=\"0x4AAAAAAC2hFnv7IfyhJGmf\" ><fieldset  style=\"border: none!important;margin: 0!important;padding: 0!important;background-color: transparent!important;box-shadow: none!important;outline: none!important; min-inline-size: 100%;\">\n                    <legend class=\"ff_screen_reader_title\" style=\"display: block; margin: 0!important;padding: 0!important;height: 0!important;text-indent: -999999px;width: 0!important;overflow:hidden;\">Contact Form<\/legend><input type='hidden' name='__fluent_form_embded_post_id' value='9607' \/><input type=\"hidden\" 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required\"}}},\"debounce_time\":300,\"file_upload_settings\":[]};\n                            <\/script>\n            \n<\/div>\n<\/div>\n<\/div>\n<\/section>\n\n","protected":false},"excerpt":{"rendered":"<p>Integrated pelletizing line with cutter compactor for high MFI PP meltblown scrap. Ensures stable feeding and prevents polymer degradation during recovery.<\/p>","protected":false},"author":1,"featured_media":12367,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[6],"tags":[],"class_list":["post-9607","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-plastic-pelletizers"],"tsf_seo":{"title":"\u9ad8MFI PP\u30e1\u30eb\u30c8\u30d6\u30ed\u30fc\u30f3\u30ea\u30b5\u30a4\u30af\u30eb\u30da\u30ec\u30bf\u30a4\u30b8\u30f3\u30b0\u30de\u30b7\u30f3 - Rumtoo","description":"\u9ad8MFI\u4e0d\u7e54\u5e03\u30b9\u30af\u30e9\u30c3\u30d7\u3092\u52b9\u7387\u7684\u306b\u56de\u53ce\u3002\u5c02\u7528\u30ab\u30c3\u30bf\u30fc\u30b3\u30f3\u30d1\u30af\u30bf\u30fc\u304c\u6750\u6599\u306e\u30d6\u30ea\u30c3\u30b8\u3092\u9632\u6b62\u3057\u3001\u30e1\u30eb\u30c8\u30d6\u30ed\u30fc\u30f3\u7279\u6027\u3092\u7dad\u6301\u3002"},"_links":{"self":[{"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/posts\/9607","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/comments?post=9607"}],"version-history":[{"count":11,"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/posts\/9607\/revisions"}],"predecessor-version":[{"id":17736,"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/posts\/9607\/revisions\/17736"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/media\/12367"}],"wp:attachment":[{"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/media?parent=9607"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/categories?post=9607"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.recyclemachine.net\/ja\/wp-json\/wp\/v2\/tags?post=9607"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}