{"id":7035,"date":"2025-05-13T18:15:57","date_gmt":"2025-05-14T01:15:57","guid":{"rendered":"https:\/\/recyclemachine.net\/?p=7035"},"modified":"2026-10-11T21:11:20","modified_gmt":"2026-10-12T04:11:20","slug":"%e3%83%97%e3%83%a9%e3%82%b9%e3%83%81%e3%83%83%e3%82%af%e3%83%95%e3%82%a3%e3%83%ab%e3%83%a0%e6%b4%97%e6%bf%af%e7%89%a9%e5%b9%b2%e3%81%97","status":"publish","type":"post","link":"https:\/\/www.recyclemachine.net\/ja\/%e3%83%97%e3%83%a9%e3%82%b9%e3%83%81%e3%83%83%e3%82%af%e3%83%95%e3%82%a3%e3%83%ab%e3%83%a0%e6%b4%97%e6%bf%af%e7%89%a9%e5%b9%b2%e3%81%97\/","title":{"rendered":"PP\u7e54\u888b\u30fb\u30e9\u30d5\u30a3\u30a2\u30fbFIBC\u30b8\u30e3\u30f3\u30dc\u30d0\u30c3\u30b0\u6d17\u6d44\u30ea\u30b5\u30a4\u30af\u30eb\u30e9\u30a4\u30f3"},"content":{"rendered":"\n<script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [\n    {\n      \"@type\": \"Question\",\n      \"name\": \"How does the system prevent high-tensile FIBC loops and woven strips from entangling the shredder rotor?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Woven polypropylene sacks and FIBC jumbo bags possess extreme tensile strength that causes conventional dual-shaft shredders or open-rotor granulators to jam. Our heavy-duty single-shaft shredder incorporates a specialized anti-tangling V-rotor with curved counter-knives, hydraulic horizontal ram feeding, and precision-machined rotor clearance. This shears long woven filaments into controlled 40\u201380 mm pieces before downstream wet granulation, preventing any rotor winding or motor trip-outs.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"How does the washing line handle heavy cement, sand, and mineral grit without clogging or severe wear?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Feedstock like cement bags and agricultural sacks carry abrasive inorganic sediment. The line employs a multi-stage hydrodynamic sink-float separation tank equipped with continuous bottom-screw sludge extractors and heavy-duty rotary paddle wheels. Heavy sand and cement settle swiftly by gravity and are discharged via automated purge valves, while cleaned polyolefin flakes (density 0.91\u20130.96 g\/cm\u00b3) float forward. Wet-contact areas and water recirculating pumps are reinforced with wear-resistant liners.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What is the final moisture level of the washed flakes, and can they feed directly into an extruder?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Because woven flakes have high specific surface area and capillary water retention, standard centrifugal dryers typically leave 8\u201315% moisture. Rumtoo integrates a continuous mechanical screw-press squeezer followed by a high-efficiency thermal air dryer, consistently reducing residual moisture to below 2\u20133% (\u22642% for direct extruder feeding). This eliminates moisture venting surges and blister defects during downstream pelletizing.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"Can printed inks, adhesives, and surface labels be thoroughly removed from the bags?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Yes. The line features an intense centrifugal high-speed friction washer operating at 1,200\u20131,500 RPM combined with counter-current water flushing and optional hot-wash chemical treatment. The violent flake-to-flake and flake-to-screen mechanical agitation strips ink coatings, glues, and sticky residues from woven tapes without damaging polymer molecular weight.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"How is water consumption and wastewater circulation managed in the recycling line?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Our system features closed-loop water circulation to minimize fresh water draw. Process water cascades counter-currently\u2014from clean downstream rinse tanks back toward pre-washing stages. The line integrates with Dissolved Air Flotation (DAF) units and multi-stage vibrating sludge filters, reducing fresh water replenishment to just 1.5\u20133.0 tonnes per hour for a 1,000 kg\/h continuous line.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What blade metallurgy and stainless steel grades are used across the washing line?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"All shredder and granulator cutting knives are forged from premium D2 (Cr12MoV) or SKD-11 alloy tool steel, heat-treated to HRC 58\u201360 for superior abrasion resistance against sandy feedstock. All washing tanks, paddle shafts, friction washer screens, and dewatering screw press components in continuous contact with water are fabricated from SUS304 stainless steel to ensure rust-free longevity.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What is the difference between processing rigid plastics versus PP woven bags on this line?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Rigid plastics (bottles, crates) shatter easily and dewater centrifugally with low surface friction. PP woven bags and FIBC sacks are ductile, highly buoyant, and prone to nesting. Our line is specifically optimized for soft flexibles: incorporating anti-winding shredder geometry, forced-feeding screw conveyors, paddle submergence tanks, and high-pressure squeezing dewatering that standard rigid lines lack.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What are the workshop space, foundation, and electrical requirements for a 1,000\u20132,000 kg\/h line?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"A typical 1,000 kg\/h line requires approximately 50 m \u00d7 15 m \u00d7 6 m clear workshop footprint, while a 2,000 kg\/h configuration occupies around 80 m \u00d7 30 m. Installations require a reinforced concrete floor (minimum 250 mm thickness with drainage gutters), a dedicated industrial transformer (350\u2013650 kW connected load), and compressed air (0.6\u20130.8 MPa). We supply complete 2D\/3D plant layout engineering tailored to your facility.\"\n      }\n    }\n  ]\n}\n<\/script>\n\n<script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"VideoObject\",\n  \"name\": \"PP Woven Bag Raffia FIBC Jumbo Bag Washing Recycling Line\",\n  \"description\": \"Video demonstration of PP Woven Bag Raffia FIBC Jumbo Bag Washing Recycling Line.\",\n  \"embedUrl\": \"https:\/\/www.youtube.com\/embed\/Jnc2mCzFAxo\",\n  \"thumbnailUrl\": \"https:\/\/www.recyclemachine.net\/wp-content\/uploads\/2026\/09\/pp-woven-bag-washing-line-video-poster.webp\",\n  \"uploadDate\": \"2025-05-14T01:15:57Z\"\n}\n<\/script>\n\n<div class=\"rumtoo-page\" id=\"rumtoo-p7035\">\n\n<!-- 1. Hero Section -->\n<header class=\"rumtoo-hero rumtoo-hero-page\">\n  <div class=\"rumtoo-hero-container\">\n    <div class=\"rumtoo-hero-layout\">\n      <div class=\"rumtoo-hero-content\">\n        <span class=\"rumtoo-hero-badge\">Woven &amp; Flexible Polyolefin Recycling<\/span>\n        <h1 class=\"rumtoo-hero-title\">PP Woven Bag Raffia FIBC Jumbo Bag Washing Recycling Line<\/h1>\n        <p class=\"rumtoo-hero-text\">Engineered for high-tensile flexible and woven polyolefins. Removes stubborn soil, cement residue, and printing inks while eliminating filament wrapping, delivering clean flakes with under 2\u20133% moisture for direct pelletizing extrusion.<\/p>\n        <ul class=\"rumtoo-hero-points\">\n          <li><span>Specialized anti-tangling single-shaft shredding tailored for tough FIBC loops and woven sacks.<\/span><\/li>\n          <li><span>Multi-stage hydrodynamic sink-float separation with continuous automated sediment discharge.<\/span><\/li>\n          <li><span>Continuous mechanical screw-press squeezer dewatering for direct extrusion feed readiness.<\/span><\/li>\n        <\/ul>\n        <div class=\"rumtoo-hero-buttons\">\n          <a class=\"rumtoo-hero-button rumtoo-hero-button--primary\" href=\"#contact-form\">Request Technical Layout &amp; Quote<\/a>\n          <a class=\"rumtoo-hero-button rumtoo-hero-button--secondary\" href=\"#process\">Explore Process Flow<\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/header>\n\n<!-- 2. Overview Section -->\n<section class=\"rumtoo-overview\" id=\"overview\">\n  <div class=\"rumtoo-overview-container\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Plant Engineering<\/span>\n      <h2>PP Woven Bag Washing Line Layout &amp; Configuration<\/h2>\n      <p class=\"rumtoo-lead\">Modular engineering designed for flexible factory integration, continuous material conveyance, and easy maintenance.<\/p>\n    <\/header>\n    <div class=\"rumtoo-overview-grid\">\n      <div class=\"rumtoo-overview-media\">\n        <div class=\"rumtoo-overview-frame\">\n          <img src=\"https:\/\/www.recyclemachine.net\/wp-content\/uploads\/2023\/03\/PE-line-layout-500.webp\" alt=\"Plastic film washing line layout drawing\" loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"553\" \/>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-overview-content\">\n        <h3 class=\"rumtoo-overview-title\">Process Layout Reference<\/h3>\n        <p class=\"rumtoo-overview-text\">This layout drawing shows a typical industrial continuous washing line configuration. Equipment sizing, tank lengths, and dewatering stages are customized to feedstock contamination levels, throughput targets, and workshop dimensions.<\/p>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n<!-- 3. Advantages Section -->\n<section class=\"rumtoo-advantages\" id=\"advantages\">\n  <div class=\"rumtoo-advantages-container\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Engineering Excellence<\/span>\n      <h2 class=\"rumtoo-advantages-heading\">Key Features of Woven Bag Washing Line<\/h2>\n      <p class=\"rumtoo-advantages-subheading\">Multiple washing and separation stages help improve final flake cleanliness.<\/p>\n    <\/header>\n    <ul class=\"rumtoo-advantages-bento\">\n      <li class=\"rumtoo-advantages-card\">\n        <span aria-hidden=\"true\" class=\"rumtoo-advantages-chip\"><span aria-hidden=\"true\" class=\"material-symbols-outlined rumtoo-symbol-glyph\" data-no-dynamic-translation=\"\" data-no-translation=\"\">verified<\/span><\/span>\n        <div class=\"rumtoo-advantages-content\">\n          <h3 class=\"rumtoo-advantages-title\">High Purity Output<\/h3>\n          <p class=\"rumtoo-advantages-desc\">Multiple washing and separation stages help improve final flake cleanliness.<\/p>\n        <\/div>\n      <\/li>\n      <li class=\"rumtoo-advantages-card\">\n        <span aria-hidden=\"true\" class=\"rumtoo-advantages-chip\"><span aria-hidden=\"true\" class=\"material-symbols-outlined rumtoo-symbol-glyph\" data-no-dynamic-translation=\"\" data-no-translation=\"\">tune<\/span><\/span>\n        <div class=\"rumtoo-advantages-content\">\n          <h3 class=\"rumtoo-advantages-title\">Flexible Material Handling<\/h3>\n          <p class=\"rumtoo-advantages-desc\">Suitable configurations are available for rigid plastics, bottles, films, and mixed feedstock.<\/p>\n        <\/div>\n      <\/li>\n      <li class=\"rumtoo-advantages-card\">\n        <span aria-hidden=\"true\" class=\"rumtoo-advantages-chip\"><span aria-hidden=\"true\" class=\"material-symbols-outlined rumtoo-symbol-glyph\" data-no-dynamic-translation=\"\" data-no-translation=\"\">sync<\/span><\/span>\n        <div class=\"rumtoo-advantages-content\">\n          <h3 class=\"rumtoo-advantages-title\">Stable Continuous Operation<\/h3>\n          <p class=\"rumtoo-advantages-desc\">Process stages are arranged for more reliable flow through shredding, washing, and drying.<\/p>\n        <\/div>\n      <\/li>\n      <li class=\"rumtoo-advantages-card\">\n        <span aria-hidden=\"true\" class=\"rumtoo-advantages-chip\"><span aria-hidden=\"true\" class=\"material-symbols-outlined rumtoo-symbol-glyph\" data-no-dynamic-translation=\"\" data-no-translation=\"\">architecture<\/span><\/span>\n        <div class=\"rumtoo-advantages-content\">\n          <h3 class=\"rumtoo-advantages-title\">Project-Based Layout<\/h3>\n          <p class=\"rumtoo-advantages-desc\">Line configuration can be adjusted according to material condition and workshop constraints.<\/p>\n        <\/div>\n      <\/li>\n    <\/ul>\n  <\/div>\n<\/section>\n\n<!-- 4. Applications Section -->\n<section class=\"rumtoo-applications\" id=\"applications\">\n  <div class=\"rumtoo-applications-container\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Feedstock Scope<\/span>\n      <h2>Target Woven Bag &amp; Raffia Materials<\/h2>\n      <p class=\"rumtoo-lead\">Engineered for heavily contaminated, high-tensile flexible and woven polyolefin waste streams.<\/p>\n    <\/header>\n    <ul class=\"rumtoo-applications-grid\">\n      <li class=\"rumtoo-application-item\">\n        <div class=\"rumtoo-application-content\">\n          <h3 class=\"rumtoo-application-title\">Contaminated Plastic Waste<\/h3>\n          <p class=\"rumtoo-application-text\">Designed for washed rigid plastics, films, bottles, or mixed recyclable feedstock.<\/p>\n        <\/div>\n      <\/li>\n      <li class=\"rumtoo-application-item\">\n        <div class=\"rumtoo-application-content\">\n          <h3 class=\"rumtoo-application-title\">Improved Material Purity<\/h3>\n          <p class=\"rumtoo-application-text\">Supports downstream drying, pelletizing, or resale of cleaned flakes.<\/p>\n        <\/div>\n      <\/li>\n      <li class=\"rumtoo-application-item\">\n        <div class=\"rumtoo-application-content\">\n          <h3 class=\"rumtoo-application-title\">Integrated Recycling Plants<\/h3>\n          <p class=\"rumtoo-application-text\">Can be linked with shredders, crushers, dryers, and water treatment systems.<\/p>\n        <\/div>\n      <\/li>\n      <li class=\"rumtoo-application-item\">\n        <div class=\"rumtoo-application-content\">\n          <h3 class=\"rumtoo-application-title\">Customized Plant Projects<\/h3>\n          <p class=\"rumtoo-application-text\">Configured according to contamination level, output target, and installation conditions.<\/p>\n        <\/div>\n      <\/li>\n    <\/ul>\n  <\/div>\n<\/section>\n\n<!-- 5. Process Section -->\n<section class=\"rumtoo-process\" id=\"process\">\n  <div class=\"rumtoo-process-container\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Workflow Sequence<\/span>\n      <h2>Woven Bag Washing Process: Step-by-Step<\/h2>\n      <p class=\"rumtoo-lead\">Fully automated, PLC-controlled material flow from baled post-industrial sacks to low-moisture extrusion-ready flakes.<\/p>\n    <\/header>\n    <ol class=\"rumtoo-process-grid\">\n      <li class=\"rumtoo-process-card\">\n        <span class=\"rumtoo-process-step\"><\/span>\n        <h3 class=\"rumtoo-process-title\">Bale Breaker + Anti-Tangling Shredder<\/h3>\n        <p class=\"rumtoo-process-text\">Hydraulic bale breakers open tightly packed bundles, feeding a high-torque single-shaft shredder with curved counter-knives to shear tough woven fibers to 40\u201380 mm without rotor wrapping.<\/p>\n      <\/li>\n      <li class=\"rumtoo-process-card\">\n        <span class=\"rumtoo-process-step\"><\/span>\n        <h3 class=\"rumtoo-process-title\">Wet Granulator (Pre-Washing)<\/h3>\n        <p class=\"rumtoo-process-text\">Water-cooled granulators with scissor-cut SKD-11 blades cut shredded material down to uniform 10\u201320 mm flakes while water injection pre-washes abrasive sand and soil.<\/p>\n      <\/li>\n      <li class=\"rumtoo-process-card\">\n        <span class=\"rumtoo-process-step\"><\/span>\n        <h3 class=\"rumtoo-process-title\">High-Speed Friction Washer<\/h3>\n        <p class=\"rumtoo-process-text\">Centrifugal rotor running at 1,200\u20131,500 RPM produces intense flake-on-flake mechanical friction, scrubbing away surface printing ink, adhesives, and stubborn grime through perforated alloy screens.<\/p>\n      <\/li>\n      <li class=\"rumtoo-process-card\">\n        <span class=\"rumtoo-process-step\"><\/span>\n        <h3 class=\"rumtoo-process-title\">Multi-Stage Sink-Float Tank + Rinse<\/h3>\n        <p class=\"rumtoo-process-text\">Heavy sand, cement residue, and metals sink swiftly to the bottom and are removed by continuous screw extractors, while polyolefin flakes float cleanly forward across motorized paddle wheels.<\/p>\n      <\/li>\n      <li class=\"rumtoo-process-card\">\n        <span class=\"rumtoo-process-step\"><\/span>\n        <h3 class=\"rumtoo-process-title\">Mechanical Screw Press Dewatering<\/h3>\n        <p class=\"rumtoo-process-text\">Heavy-duty variable-pitch screw squeezer compresses wet woven flakes mechanically, removing bulk capillary water and driving residual moisture down to under 5\u20138% without thermal power draw.<\/p>\n      <\/li>\n      <li class=\"rumtoo-process-card\">\n        <span class=\"rumtoo-process-step\"><\/span>\n        <h3 class=\"rumtoo-process-title\">Thermal Cyclone Flash Dryer<\/h3>\n        <p class=\"rumtoo-process-text\">Hot-air pipe system flashes off final surface moisture, bringing residual water content reliably below 2\u20133% while cyclone collectors discharge fine dust.<\/p>\n      <\/li>\n      <li class=\"rumtoo-process-card\">\n        <span class=\"rumtoo-process-step\"><\/span>\n        <h3 class=\"rumtoo-process-title\">Storage Silo \u2192 Direct Pelletising<\/h3>\n        <p class=\"rumtoo-process-text\">Clean, densified, low-moisture flakes are blown to an automated buffer silo, ready for surge-free direct feeding into water-ring pelletizing extruders.<\/p>\n      <\/li>\n    <\/ol>\n  <\/div>\n<\/section>\n\n<!-- 6. Specifications Section -->\n<section class=\"rumtoo-specifications\" id=\"technical-specifications\">\n  <div class=\"rumtoo-specifications-container\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Engineering Matrix<\/span>\n      <h2>PP Woven Bag Washing Line Specifications<\/h2>\n      <p class=\"rumtoo-lead\">Comprehensive technical parameters across our standard production capacities. Custom configurations available.<\/p>\n    <\/header>\n    <div class=\"rumtoo-table-wrapper specs-table-wrap\">\n<table class=\"rumtoo-table\">\n <thead>\n  <tr>\n   <th>\n    Specification \/ Model\n   <\/th>\n   <th>\n    RWL-500\n   <\/th>\n   <th>\n    RWL-1000\n   <\/th>\n   <th>\n    RWL-1500\n   <\/th>\n   <th>\n    RWL-2000\n   <\/th>\n   <th>\n    RWL-3000\n   <\/th>\n  <\/tr>\n <\/thead>\n <tbody>\n  <tr>\n   <td>\n    <strong>\n     Input Capacity\n    <\/strong>\n   <\/td>\n   <td>\n    500 kg\/h\n   <\/td>\n   <td>\n    1,000 kg\/h\n   <\/td>\n   <td>\n    1,500 kg\/h\n   <\/td>\n   <td>\n    2,000 kg\/h\n   <\/td>\n   <td>\n    3,000 kg\/h\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Applicable Feedstock\n    <\/strong>\n   <\/td>\n   <td>\n    PP Woven Sacks, Cement Bags, FIBC Bags, Raffia, Agricultural LDPE Film\n   <\/td>\n   <td>\n    PP Woven Sacks, Cement Bags, FIBC Bags, Raffia, Agricultural LDPE Film\n   <\/td>\n   <td>\n    PP Woven Sacks, Cement Bags, FIBC Bags, Raffia, Agricultural LDPE Film\n   <\/td>\n   <td>\n    PP Woven Sacks, Cement Bags, FIBC Bags, Raffia, Agricultural LDPE Film\n   <\/td>\n   <td>\n    PP Woven Sacks, Cement Bags, FIBC Bags, Raffia, Agricultural LDPE Film\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Primary Single-Shaft Shredder\n    <\/strong>\n   <\/td>\n   <td>\n    37 kW (Anti-Tangling V-Rotor)\n   <\/td>\n   <td>\n    55 kW (Anti-Tangling V-Rotor)\n   <\/td>\n   <td>\n    75 kW (Heavy-Duty V-Rotor)\n   <\/td>\n   <td>\n    90 kW (Heavy-Duty V-Rotor)\n   <\/td>\n   <td>\n    132 kW (Twin-Ram High-Torque)\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Wet Granulator Drive\n    <\/strong>\n   <\/td>\n   <td>\n    45 kW (\u00d8 600 mm)\n   <\/td>\n   <td>\n    75 kW (\u00d8 800 mm)\n   <\/td>\n   <td>\n    90 kW (\u00d8 900 mm)\n   <\/td>\n   <td>\n    110 kW (\u00d8 1,000 mm)\n   <\/td>\n   <td>\n    160 kW (Dual \u00d8 800 mm)\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Blade Metallurgy\n    <\/strong>\n   <\/td>\n   <td>\n    SKD-11 \/ D2 (HRC 58\u201360)\n   <\/td>\n   <td>\n    SKD-11 \/ D2 (HRC 58\u201360)\n   <\/td>\n   <td>\n    SKD-11 \/ D2 (HRC 58\u201360)\n   <\/td>\n   <td>\n    SKD-11 \/ D2 (HRC 58\u201360)\n   <\/td>\n   <td>\n    SKD-11 \/ D2 (HRC 58\u201360)\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Friction Washer Rotor Speed\n    <\/strong>\n   <\/td>\n   <td>\n    1,200 RPM (22 kW)\n   <\/td>\n   <td>\n    1,400 RPM (37 kW)\n   <\/td>\n   <td>\n    1,400 RPM (45 kW)\n   <\/td>\n   <td>\n    1,500 RPM (55 kW)\n   <\/td>\n   <td>\n    1,500 RPM (75 kW)\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Sink-Float Separation Stages\n    <\/strong>\n   <\/td>\n   <td>\n    1 Stage (4.5m \/ 3 Paddles)\n   <\/td>\n   <td>\n    2 Stages (6.0m \/ 4 Paddles)\n   <\/td>\n   <td>\n    2 Stages (8.0m \/ 5 Paddles)\n   <\/td>\n   <td>\n    3 Stages (10.0m \/ 6 Paddles)\n   <\/td>\n   <td>\n    3 Stages (12.0m \/ 8 Paddles)\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Final Moisture Level\n    <\/strong>\n   <\/td>\n   <td>\n    \u2264 2\u20133% (Mechanical Squeezer)\n   <\/td>\n   <td>\n    \u2264 2\u20133% (Squeezer + Thermal)\n   <\/td>\n   <td>\n    \u2264 2\u20133% (Squeezer + Thermal)\n   <\/td>\n   <td>\n    \u2264 2% (Heavy Squeezer + Thermal)\n   <\/td>\n   <td>\n    \u2264 2% (Dual Squeezer + Thermal)\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Water Circulation (Makeup Rate)\n    <\/strong>\n   <\/td>\n   <td>\n    15\u201320 m\u00b3\/h (~1.5 T\/h makeup)\n   <\/td>\n   <td>\n    25\u201335 m\u00b3\/h (~2.5 T\/h makeup)\n   <\/td>\n   <td>\n    35\u201345 m\u00b3\/h (~3.5 T\/h makeup)\n   <\/td>\n   <td>\n    50\u201365 m\u00b3\/h (~4.5 T\/h makeup)\n   <\/td>\n   <td>\n    70\u201390 m\u00b3\/h (~6.0 T\/h makeup)\n   <\/td>\n  <\/tr>\n  <tr>\n   <td>\n    <strong>\n     Installed Power &amp; Footprint\n    <\/strong>\n   <\/td>\n   <td>\n    ~250 kW (42m \u00d7 15m \u00d7 6m)\n   <\/td>\n   <td>\n    ~350 kW (50m \u00d7 15m \u00d7 6m)\n   <\/td>\n   <td>\n    ~470 kW (60m \u00d7 25m \u00d7 6m)\n   <\/td>\n   <td>\n    ~650 kW (80m \u00d7 30m \u00d7 6m)\n   <\/td>\n   <td>\n    ~850 kW (80m \u00d7 40m \u00d7 6m)\n   <\/td>\n  <\/tr>\n <\/tbody>\n<\/table>\n\n    <\/div>\n    <p class=\"rumtoo-spec-note\">Note: Parameters can be customized. Final configuration, installed power, and footprint depend on feedstock contamination and downstream process goals.<\/p>\n  <\/div>\n<\/section>\n\n<!-- 7. Comparison Section -->\n<section class=\"rumtoo-comparison\" id=\"comparison\">\n  <div class=\"rumtoo-comparison-container\">\n    <header class=\"rumtoo-comparison-header\">\n      <span class=\"rumtoo-eyebrow\">Technology Benchmark<\/span>\n      <h2>System Comparison: Rumtoo Dedicated Line vs. Conventional Washing Lines<\/h2>\n      <p class=\"rumtoo-lead\">How our heavy-duty anti-tangling shredding, high-G friction washing, and mechanical squeezer dewatering outperform generic film recycling setups.<\/p>\n    <\/header>\n    <div class=\"rumtoo-comparison-table-wrap specs-table-wrap\">\n      <table class=\"rumtoo-comparison-table\">\n        <thead>\n          <tr>\n            <th>Performance Dimension<\/th>\n            <th class=\"is-featured\">Rumtoo Dedicated PP Woven Bag Line<\/th>\n            <th>Conventional \/ Commodity Washing Lines<\/th>\n          <\/tr>\n        <\/thead>\n        <tbody>\n          <tr>\n            <td><strong>Anti-Tangling Shredding<\/strong><\/td>\n            <td class=\"is-featured\">Specialized single-shaft V-rotor with hydraulic pusher and counter-knives; zero strap wrapping or stall-outs.<\/td>\n            <td>Dual-shaft shredder or open-rotor granulator; high-tensile FIBC loops rapidly wind around shafts and trip motors.<\/td>\n          <\/tr>\n          <tr>\n            <td><strong>Heavy Sand &amp; Sediment Removal<\/strong><\/td>\n            <td class=\"is-featured\">Multi-stage sink-float tank with continuous bottom screw purges and automated sediment discharge valves.<\/td>\n            <td>Flat-bottom tanks with manual dredging; abrasive sand recirculates and causes severe pump and blade wear.<\/td>\n          <\/tr>\n          <tr>\n            <td><strong>Friction Cleaning &amp; Ink Stripping<\/strong><\/td>\n            <td class=\"is-featured\">Centrifugal high-speed friction washer (1,200\u20131,500 RPM) with counter-current flushing strips printing inks and surface grime.<\/td>\n            <td>Low-speed paddle rinsing (&lt;500 RPM); stubborn printing ink, chemical coatings, and adhesives remain bound.<\/td>\n          <\/tr>\n          <tr>\n            <td><strong>Dewatering &amp; Final Moisture<\/strong><\/td>\n            <td class=\"is-featured\">Continuous progressive screw press squeezer reaching \u2264 2\u20133% moisture; direct extruder feeding ready.<\/td>\n            <td>Centrifugal dewatering only, leaving 8\u201315% moisture; requires expensive electric thermal pipe heaters.<\/td>\n          <\/tr>\n          <tr>\n            <td><strong>Wear Parts &amp; Contact Metallurgy<\/strong><\/td>\n            <td class=\"is-featured\">SUS304 stainless steel in all wet contact zones; cryogenically treated SKD-11\/D2 blades (HRC 58\u201360).<\/td>\n            <td>Carbon steel tanks with painted coatings prone to corrosion; generic tool steel requiring frequent resharpening.<\/td>\n          <\/tr>\n          <tr>\n            <td><strong>Water Conservation &amp; Recycling<\/strong><\/td>\n            <td class=\"is-featured\">Closed-loop counter-current recycling with DAF integration; fresh water makeup restricted to 1.5\u20133.0 T\/h.<\/td>\n            <td>Open-loop single pass or unmanaged overflow, resulting in high water utility expenses and severe environmental fines.<\/td>\n          <\/tr>\n        <\/tbody>\n      <\/table>\n    <\/div>\n  <\/div>\n<\/section>\n\n<!-- 8. Video Section -->\n<section class=\"rumtoo-video\" id=\"video\">\n  <div class=\"rumtoo-video-wrap\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Video Demonstration<\/span>\n      <h2>PP Woven Bag Washing Line in Action: Video<\/h2>\n      <p class=\"rumtoo-lead\">Watch our high-speed washing, separation, and dewatering line operating in real industrial conditions.<\/p>\n    <\/header>\n    <div class=\"rumtoo-video-box rumtoo-video-shell\" data-video-id=\"Jnc2mCzFAxo\" data-video-title=\"PP Woven Bag Washing Line Video\">\n      <button aria-label=\"Play PP woven bag washing line video\" class=\"rumtoo-video-trigger\" data-video-id=\"Jnc2mCzFAxo\" type=\"button\">\n        <img alt=\"PP Woven Bag Washing Line Video Poster\" decoding=\"async\" height=\"720\" loading=\"lazy\" src=\"https:\/\/www.recyclemachine.net\/wp-content\/uploads\/2026\/09\/pp-woven-bag-washing-line-video-poster.webp\" width=\"1280\"\/>\n        <span aria-hidden=\"true\" class=\"rumtoo-video-play\"><\/span>\n      <\/button>\n      <div class=\"rumtoo-video-embed\" hidden=\"\"><\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n<!-- 9. FAQ Section -->\n<section class=\"rumtoo-faq-section\" id=\"faq\">\n  <div class=\"rumtoo-container\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Technical FAQ<\/span>\n      <h2>Frequently Asked Questions<\/h2>\n      <p class=\"rumtoo-lead\">Key operational and engineering considerations for your washing line investment.<\/p>\n    <\/header>\n    <div class=\"rumtoo-faq-wrapper\">\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>How does the system prevent high-tensile FIBC loops and woven strips from entangling the shredder rotor?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>Woven polypropylene sacks and FIBC jumbo bags possess extreme tensile strength that causes conventional dual-shaft shredders or open-rotor granulators to jam. Our heavy-duty single-shaft shredder incorporates a specialized anti-tangling V-rotor with curved counter-knives, hydraulic horizontal ram feeding, and precision-machined rotor clearance. This shears long woven filaments into controlled 40\u201380 mm pieces before downstream wet granulation, preventing any rotor winding or motor trip-outs.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>How does the washing line handle heavy cement, sand, and mineral grit without clogging or severe wear?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>Feedstock like cement bags and agricultural sacks carry abrasive inorganic sediment. The line employs a multi-stage hydrodynamic sink-float separation tank equipped with continuous bottom-screw sludge extractors and heavy-duty rotary paddle wheels. Heavy sand and cement settle swiftly by gravity and are discharged via automated purge valves, while cleaned polyolefin flakes (density 0.91\u20130.96 g\/cm\u00b3) float forward. Wet-contact areas and water recirculating pumps are reinforced with wear-resistant liners.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>What is the final moisture level of the washed flakes, and can they feed directly into an extruder?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>Because woven flakes have high specific surface area and capillary water retention, standard centrifugal dryers typically leave 8\u201315% moisture. Rumtoo integrates a continuous mechanical screw-press squeezer followed by a high-efficiency thermal air dryer, consistently reducing residual moisture to below 2\u20133% (\u22642% for direct extruder feeding). This eliminates moisture venting surges and blister defects during downstream pelletizing.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>Can printed inks, adhesives, and surface labels be thoroughly removed from the bags?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>Yes. The line features an intense centrifugal high-speed friction washer operating at 1,200\u20131,500 RPM combined with counter-current water flushing and optional hot-wash chemical treatment. The violent flake-to-flake and flake-to-screen mechanical agitation strips ink coatings, glues, and sticky residues from woven tapes without damaging polymer molecular weight.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>How is water consumption and wastewater circulation managed in the recycling line?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>Our system features closed-loop water circulation to minimize fresh water draw. Process water cascades counter-currently\u2014from clean downstream rinse tanks back toward pre-washing stages. The line integrates with Dissolved Air Flotation (DAF) units and multi-stage vibrating sludge filters, reducing fresh water replenishment to just 1.5\u20133.0 tonnes per hour for a 1,000 kg\/h continuous line.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>What blade metallurgy and stainless steel grades are used across the washing line?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>All shredder and granulator cutting knives are forged from premium D2 (Cr12MoV) or SKD-11 alloy tool steel, heat-treated to HRC 58\u201360 for superior abrasion resistance against sandy feedstock. All washing tanks, paddle shafts, friction washer screens, and dewatering screw press components in continuous contact with water are fabricated from SUS304 stainless steel to ensure rust-free longevity.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>What is the difference between processing rigid plastics versus PP woven bags on this line?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>Rigid plastics (bottles, crates) shatter easily and dewater centrifugally with low surface friction. PP woven bags and FIBC sacks are ductile, highly buoyant, and prone to nesting. Our line is specifically optimized for soft flexibles: incorporating anti-winding shredder geometry, forced-feeding screw conveyors, paddle submergence tanks, and high-pressure squeezing dewatering that standard rigid lines lack.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"rumtoo-faq-item\">\n        <button aria-expanded=\"false\" class=\"rumtoo-faq-question\" type=\"button\">\n          <span>What are the workshop space, foundation, and electrical requirements for a 1,000\u20132,000 kg\/h line?<\/span>\n        <\/button>\n        <div class=\"rumtoo-faq-answer\">\n          <div class=\"rumtoo-faq-answer-inner\">\n            <p>A typical 1,000 kg\/h line requires approximately 50 m \u00d7 15 m \u00d7 6 m clear workshop footprint, while a 2,000 kg\/h configuration occupies around 80 m \u00d7 30 m. Installations require a reinforced concrete floor (minimum 250 mm thickness with drainage gutters), a dedicated industrial transformer (350\u2013650 kW connected load), and compressed air (0.6\u20130.8 MPa). We supply complete 2D\/3D plant layout engineering tailored to your facility.<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n<!-- 10. Warranty Section -->\n<section class=\"rumtoo-warranty\" id=\"warranty\">\n  <div class=\"rumtoo-warranty-container\">\n    <header class=\"rumtoo-warranty-header\">\n      <span class=\"rumtoo-eyebrow\">Service &amp; Warranty<\/span>\n      <h2>Warranty &amp; Installation<\/h2>\n    <\/header>\n    <ul class=\"rumtoo-warranty-grid\">\n      <li class=\"rumtoo-warranty-card\">\n        <h3 class=\"rumtoo-warranty-card-title\">Warranty Coverage<\/h3>\n        <p class=\"rumtoo-warranty-card-text\">Standard 12-month comprehensive warranty coverage across all structural frames, gearboxes, motors, and electrical components against manufacturing defects.<\/p>\n      <\/li>\n      <li class=\"rumtoo-warranty-card\">\n        <h3 class=\"rumtoo-warranty-card-title\">Installation &amp; Commissioning<\/h3>\n        <p class=\"rumtoo-warranty-card-text\">On-site mechanical assembly, electrical wiring, PLC calibration, operator safety training, and lifetime spare parts supply support worldwide.<\/p>\n      <\/li>\n    <\/ul>\n  <\/div>\n<\/section>\n\n<!-- 11. Inquiry Section -->\n<section class=\"rumtoo-inquiry-band\" id=\"contact-form\">\n  <div class=\"rumtoo-inquiry-section\">\n    <header class=\"rumtoo-section-heading\">\n      <span class=\"rumtoo-eyebrow\">Direct Engineering Consultation<\/span>\n      <h2>Request a Woven Bag Washing Line Quote<\/h2>\n      <p class=\"rumtoo-lead\">Share your material details, capacity target, and project requirement. We will recommend a suitable configuration.<\/p>\n    <\/header>\n    <div class=\"rumtoo-inquiry-box\">\n      <div class='fluentform ff-default fluentform_wrapper_1 ffs_default_wrap'><form data-form_id=\"1\" id=\"fluentform_1\" class=\"frm-fluent-form fluent_form_1 ff-el-form-top ff_form_instance_1_1 ff-form-loading ffs_default\" data-form_instance=\"ff_form_instance_1_1\" method=\"POST\" data-turnstile_key=\"0x4AAAAAAC2hFnv7IfyhJGmf\" ><fieldset  style=\"border: none!important;margin: 0!important;padding: 0!important;background-color: transparent!important;box-shadow: none!important;outline: none!important; min-inline-size: 100%;\">\n                    <legend class=\"ff_screen_reader_title\" style=\"display: block; margin: 0!important;padding: 0!important;height: 0!important;text-indent: -999999px;width: 0!important;overflow:hidden;\">Contact Form<\/legend><input type='hidden' name='__fluent_form_embded_post_id' value='7035' \/><input type=\"hidden\" 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